Rotatable Optical Lighting Module for Uniform Gas-Discharge Replacement

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Solution Overview

Problem

Gas-discharge lamps, such as High Pressure Sodium (HPS) arc lamps, are costly due to high power consumption and limited lifetime, and their replacement with LED lamps faces challenges in matching light distribution and compatibility with existing luminaires, leading to poor and uneven light distribution.

Innovation Solution

A lighting module with a central body carrying multiple light sources and a rotatable optical element that adjusts light distribution to mimic the radial omnidirectionality of gas-discharge lamps, allowing for direct replacement without modifying the luminaire, using a base that fits existing sockets and includes a heat sink for thermal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If LED lamps are used to replace gas-discharge lamps, then energy efficiency and lifetime are improved, but light distribution uniformity deteriorates

Engineering Contradiction:
Improvepower consumptionVSAvoidlight distribution uniformity
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

The lighting module segments the light source into multiple LED units arranged around the longitudinal axis, with each LED having its own optical element. This segmentation allows independent optimization of light distribution from each unit, collectively achieving uniform omnidirectional illumination while maintaining LED energy efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Optical elements (lenses or reflectors) are introduced as intermediaries between the LED light sources and the surrounding space. These optical elements shape and redirect the light from each LED to achieve the desired radial omnidirectional distribution, resolving the mismatch between LED directional emission and required uniform illumination.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If LED lamps are designed to mimic gas-discharge lamp shape, then compatibility with existing luminaires is improved, but light distribution matching deteriorates

Engineering Contradiction:
Improvecompatibility with existing luminairesVSAvoidlight distribution matching
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The optical elements are made rotatable about the longitudinal axis, introducing dynamic adjustability to the otherwise static lighting module. This allows the light distribution pattern to be optimized for different luminaire configurations while maintaining the elongated cylindrical shape for mechanical compatibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The lighting module design with rotatable optical elements provides multi-functionality: it can be installed in various existing luminaire types (providing mechanical compatibility) while the rotatable optical elements allow optimization for different mounting orientations and reflector configurations (providing light distribution adaptability).

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Temperature

If heat sink dimensions are increased to dissipate LED heat, then thermal management is improved, but light source diameter increases

Engineering Contradiction:
Improveheat dissipationVSAvoidlight source diameter
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The heat sink is designed as an elongated cylindrical structure extending along the longitudinal axis rather than expanding radially. This dimensional reorientation allows sufficient heat dissipation surface area while maintaining a compact radial profile that fits within existing luminaire constraints.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The heat sink employs a cylindrical (curved) geometry with radial fins or surfaces that efficiently dissipate heat through increased surface area in a compact form factor. The curved cylindrical shape allows optimal heat radiation and convection patterns while constraining the overall diameter.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides an energy-efficient and long-lasting LED lighting solution that matches the light distribution of traditional gas-discharge lamps, ensuring compatibility and improved light uniformity in existing luminaires through adjustable optical elements.

Implementation Method 1

a heat sink for dissipating heat from the light sources

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a heat sink for dissipating heat from the light sources

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

an optical element rotatable about the longitudinal axis in relation to the central body

Methodology Applied
Scientific EffectRotational motion:

Implementation Method 4

including at least one optical portion having an optical property, such that the optical portion is configured to affect light emitted from at least one of the light sources

Methodology Applied
Scientific EffectLight refraction: Refraction

Implementation Method 5

including at least one optical portion having an optical property, such that the optical portion is configured to affect light emitted from at least one of the light sources

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 6

a first light source and a second light source... LED (Light Emitting Diode) configurations

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Implementation Method 7

LED (Light Emitting Diode) configurations have been proposed

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS10941906B2Lighting module
Publication Date: 2021.03.09 SIGNIFY HOLDING BV
  • US10941906B2 patent drawing
  • US10941906B2 patent drawing
  • US10941906B2 patent drawing

AI summary

A lighting module (1) for connecting to a luminaire, the lighting module extending along a longitudinal axis (LA) and comprising: a base (3) for connecting the lighting module (1) to a socket (11) of the luminaire (10); a central body (4) carrying at least a first light source (21) and a second light source (22), wherein the first light source (21) is configured to emit first light having a first light distribution with a first main direction pointing away from the longitudinal axis (LA), and the second light source (22) is configured to emit second light having a second light distribution with a second main direction pointing away from the longitudinal axis (LA), the first and second main directions being different from one another; and an optical element (6) including at least one optical portion (61) and a cover portion (62) extending all around the central body (4) and said optical element (6) being rotatable about the longitudinal axis (LA) in relation to the central body (4), the at least one optical portion (61) having an optical property, such that the optical portion (61) is configured to affect light emitted from at least one of the light sources, the at least one optical portion (61) extends in an angular area around the longitudinal axis (LA), and the cover portion (62) is configured not to affect light emitted from the remaining sources.