Rotatable Plug Assembly for Cord Twist-Free Socket Insertion

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Solution Overview

Problem

Traditional power plugs are prone to causing twisted power cords when inserted into sockets, especially in tight spaces, leading to potential damage and safety hazards due to torsional stress, and often have poor contact quality.

Innovation Solution

A rotatable electrical plug design featuring a non-rotating and rotating assembly with a housing and frame, where the rotating assembly can pivot 360 degrees, incorporating ring-shaped conductors and a fastening element to secure the conductive unit, ensuring stable and durable electrical connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the power plug is fixedly connected with the power cord, then the structure is simple and stable, but the power cord becomes twisted and prone to damage when inserted into tight spaces

Engineering Contradiction:
Improveease of insertionVSAvoidcord torsion and damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent applies the dynamics principle by making the plug body rotatable relative to the power cord through a bearing structure. The plug body can rotate 360 degrees around the power cord axis, allowing the power cord to remain stationary while the plug body orients itself for insertion. This dynamic mechanism eliminates cord twisting and torsional stress during insertion operations.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the power plug can rotate to facilitate insertion, then ease of operation improves, but contact quality deteriorates

Engineering Contradiction:
Improveease of insertionVSAvoidcontact quality
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent segments the plug structure into two independent parts: a stationary power cord connection portion and a rotatable plug body portion. The power cord connects to the base which remains fixed, while the plug body with contact pins rotates independently on the bearing. This segmentation ensures that rotation occurs only in the plug body, maintaining stable electrical contact at the cord-plug interface while enabling rotational movement for insertion convenience.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If the plug body rotates relative to the power cord, then cord damage is prevented, but the device complexity increases

Engineering Contradiction:
Improvecord damage preventionVSAvoidplug structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent introduces a bearing as an intermediary component between the power cord connection base and the plug body. This bearing enables smooth rotational movement while maintaining structural integrity and electrical insulation. The bearing acts as a mediator that facilitates rotation without requiring complex mechanical linkages or additional control mechanisms, thus minimizing the increase in device complexity while achieving cord damage prevention.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20240170899A1Rotatable electrical plug
Publication Date: 2024.05.23 DEALS REALM LLC
  • US20240170899A1 patent drawing
  • US20240170899A1 patent drawing
  • US20240170899A1 patent drawing

AI summary

The present disclosure provides a rotatable electrical plug, which includes: a non-rotating assembly configured for receiving and being coupled with power lines of the rotatable electrical plug, the non-rotating assembly comprising a substrate, and at least one non-rotating element; a rotating assembly being rotatable relative to the non-rotating assembly, the rotating assembly comprising at least two electrode terminals configured to electrically plug-in a power socket; and at least one rotating conductor connected to the at least one non-rotating element respectively, the at least one rotating conductor comprising a base and at least one arm obliquely extending from the base; and a fastening element mounted on the rotating assembly, the fastening element comprising a first notch opened in a side wall of the fastening member, wherein the at least one arm passes through the first notch to expose outside of the fastening member.