Rotatable Reference Element Adapter for Computer Guided Surgery

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Solution Overview

Problem

Current computer-guided surgery instruments face challenges with calibration accuracy and stability, leading to potential navigation inaccuracies and increased risk of patient injury due to the need for pre-calibration and the possibility of calibration errors with existing intermediate piece adaptors.

Innovation Solution

A rotatable reference element adaptor is directly integrated onto the instrument shaft, eliminating additional interfaces and sources of error, with a selectively operable mechanical retainer ensuring precise angular positioning and allowing for pre-calibration of both symmetrical and asymmetrical instruments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If an intermediate piece adaptor with rotatable reference star is used, then different instruments can be navigated, but additional interfaces introduce angular inaccuracies and calibration errors

Engineering Contradiction:
Improveability to navigate different spinal instrumentsVSAvoidangular accuracy of reference element position
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent removes the intermediate piece adaptor from the system and integrates the reference star directly onto the instrument shaft. This extraction of the intermediary component eliminates the additional interface that caused angular inaccuracies, while the reference star remains directly coupled to the instrument for continued navigation capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the reference star and instrument shaft into a single integrated assembly. The reference star is directly coupled to the instrument shaft without an intermediate adaptor, combining the navigation reference function with the instrument itself to eliminate cumulative interface errors

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If an intermediate piece adaptor is used, then instrument navigation is enabled, but the adaptor can come loose during application, distorting calibration

Engineering Contradiction:
Improveinstrument navigation capabilityVSAvoidstability of reference element attachment
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The reference star is integrated directly onto the instrument shaft through threading or other secure attachment methods, merging two previously separate components into one unified assembly. This eliminates the risk of the intermediate adaptor coming loose during surgical application while maintaining navigation functionality

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If intra-operative calibration with intermediate adaptor is performed, then instrument navigation is established, but calibration errors may be introduced and conceal sources of error

Engineering Contradiction:
Improveinstrument calibration and navigation setupVSAvoidnavigation accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The intermediate piece adaptor is removed from the calibration system, eliminating the source of cumulative interface errors. The reference star is directly coupled to the instrument shaft, ensuring that calibration measurements are taken from the true instrument axis without intermediate interface deviations

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The instrument shafts are pre-calibrated with the reference star directly attached in known angular positions before surgical use. This preliminary calibration eliminates the need for complex intra-operative calibration procedures involving intermediate adaptors, reducing both time and potential for error

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9393039B2Universal instrument or instrument set for computer guided surgery
Publication Date: 2016.07.19 BRAINLAB AG
  • US9393039B2 patent drawing
  • US9393039B2 patent drawing
  • US9393039B2 patent drawing

AI summary

The invention relates to an instrument for use in computer guided surgery. The instrument includes a shaft and a reference element adapter, wherein the reference element adapter is directly couplable to the shaft and rotatable about the shaft. A selectively operable mechanical retainer provides retention of the reference element adapter to an instrument shaft adapting interface of the instrument shaft. The instrument also includes a reference element orientating mechanism arranged at an interface between the instrument shaft adapting interface and the reference element adaptor. The reference element orienting mechanism is capable of fixing at least one angular position of the reference element. The instrument also includes a grip piece interface on the instrument shaft, and a grip piece is selectively couplable to the grip piece interface.