Rotatable Shutter Connector With Side-Actuated Rotation Arm

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Solution Overview

Problem

Shutter-mechanism-equipped connectors require increased force for fitting due to rotation resistance and necessitate longer connector sizes to accommodate shutter opening trajectories, leading to higher insertion resistance and bulkier designs.

Innovation Solution

A connector design featuring a rotatable shutter mechanism with a rotation arm and connection member, where the mating connector's side surface presses the arm to rotate the shutter, reducing the fitting force and eliminating the need for lengthened connector sizes by using a connection member with a first lever portion and an auxiliary engagement portion to facilitate shutter opening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the shutter is rotated outward by a pressing force in the connector fitting direction, then the terminal is opened and exposed for coupling, but rotation resistance is applied in addition to insertion resistance, increasing the force required for fitting

Engineering Contradiction:
ImproveEase of terminal couplingVSAvoidFitting force
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The patent changes the shutter actuation direction from the connector fitting direction (longitudinal dimension) to a direction perpendicular to the fitting direction (transverse dimension). The side surface of the mating connector presses the arm portion to rotate the shutter, separating the shutter opening action from the insertion motion, thereby eliminating rotation resistance from the fitting force requirement

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces a rotation arm as an intermediary mechanism between the mating connector and the shutter. The rotation arm includes an arm portion and a connection engagement portion that translates the pressing force from the side surface into rotational motion of the shutter, acting as a mechanical mediator that decouples the shutter actuation from the direct fitting path

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the fitting hood portion is lengthened to accommodate the shutter opening trajectory, then the shutter can open and close properly, but the connector size is increased

Engineering Contradiction:
ImproveShutter opening capabilityVSAvoidConnector length
Core Design Contradiction:
Ease of operationVSLength of moving object

Solution Approach 1:

The patent relocates the shutter opening trajectory from the longitudinal dimension (along the fitting direction) to the transverse dimension (perpendicular to the fitting direction). By rotating the shutter about an axis perpendicular to the fitting direction and actuating it from the side surface, the connector maintains a compact length while still providing adequate space for shutter motion in the lateral direction

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the fitting force and maintains a compact connector size by minimizing rotation resistance and eliminating the need for extended connector lengths, allowing for easier and more efficient terminal coupling.

Implementation Method 1

a rotation arm that is disposed on one side portion side of the front opening and is rotatably supported to the housing about a rotation axis intersecting a connector fitting direction of the mating connector

Methodology Applied
Scientific EffectLever mechanism: Lever

Implementation Method 2

pressing force of the mating connector acts on the arm portion so as to rotate the rotation arm

Methodology Applied
Scientific EffectMechanical advantage: Mechanical Advantage

Implementation Method 3

a connection member that is provided so as to be rotatable together with the shutter and includes a first lever portion that is pressed and rotated by a tip end of the connection engagement portion

Methodology Applied
Scientific EffectRotational coupling:

Data Source

PatentUS11715903B2Connector including a rotatble connection member
Publication Date: 2023.08.01 YAZAKI CORP
  • US11715903B2 patent drawing
  • US11715903B2 patent drawing
  • US11715903B2 patent drawing

AI summary

A connector includes a housing configured to accommodate a connection terminal, a shutter that is rotatably provided in the housing and is configured to open and close a front opening of the housing, a rotation arm that is rotatably supported to the housing about a rotation axis and has an arm portion and a connection engagement portion, and a connection member that is provided so as to be rotatable together with the shutter and includes a first lever portion that is pressed and rotated by a tip end of the connection engagement portion. A pressing force of the mating connector acts on the arm portion so as to rotate the rotation arm, and thus the shutter is rotated together with the connection member rotated by the connection engagement portion so as to open the front opening.