Rotatable Sorption Units for Continuous CO2 Capture

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Solution Overview

Problem

Existing carbon capture technologies are inefficient in obtaining carbon dioxide continuously from a gaseous medium, particularly from ambient air, and often require batch processes that are not optimal for continuous operation.

Innovation Solution

A device comprising rotatable sorption units with sorbents that physisorb carbon dioxide, utilizing a radial flow system to continuously capture and desorb CO2, combined with drying units to manage moisture, enabling a continuous CO2 product flow with high purity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If batch processes are used for carbon dioxide capture, then carbon dioxide can be obtained in discrete amounts, but continuous operation is not achieved

Engineering Contradiction:
Improvecontinuous operation capabilityVSAvoidprocess continuity
Core Design Contradiction:
ProductivityVSDuration of action of moving object

Solution Approach 1:

The sorption system is divided into multiple sorption units (first sorption unit, second sorption unit, etc.) that operate in sequence. Each unit can sorb CO2 while others are being regenerated or desorbed, enabling continuous operation through spatial segmentation of the batch process into parallel stages.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sorption units operate in periodic cycles of sorption, desorption, and regeneration. By coordinating the periodic actions of multiple units at different phases of the cycle, the system achieves continuous CO2 capture while each individual unit follows a batch-like periodic regimen.

Inventive Principle:
Principle #19Periodic action

2Reliability

If sorbent material is used to capture carbon dioxide, then CO2 can be physisorbed from the gaseous medium, but moisture interference affects sorption efficiency

Engineering Contradiction:
Improvesorption efficiencyVSAvoidmoisture content
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A drying unit is introduced to extract and remove moisture from the gaseous medium before the gas enters the sorption units. This pre-drying step separates the harmful moisture component from the gas stream, protecting the sorbent material from moisture interference and maintaining high sorption efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The drying unit performs preliminary moisture removal before the gas reaches the sorption units. This preliminary action prepares the gaseous medium by reducing moisture content to acceptable levels, ensuring optimal conditions for CO2 physisorption without moisture-related degradation of sorbent performance.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If multiple sorption units are operated in sequence, then continuous CO2 capture is achieved, but device complexity increases

Engineering Contradiction:
Improvecontinuous CO2 productionVSAvoidnumber of sorption units
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Multiple sorption units, drying units, and regeneration systems are merged into an integrated continuous operation system. The units are combined and coordinated to work together in a unified process flow, where the output of one unit becomes the input of the next, achieving continuous production without proportionally increasing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sorption units are designed with multi-functionality, serving both as CO2 capture devices and as part of the continuous production system. The same basic unit structure is replicated and adapted for different stages (sorption, desorption, regeneration), reducing the need for entirely separate specialized equipment and thereby controlling complexity while maintaining continuous operation capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves a continuous and efficient capture of carbon dioxide with purities up to 99%, reducing energy demand and minimizing leakage, while allowing for flexible operation under varying ambient conditions.

Implementation Method 1

at least one rotatable sorption unit (320b, 420b, 520b) comprising at least one sorbent for physisorbing carbon dioxide

Methodology Applied
Scientific EffectPhysisorption: Physisorption

Implementation Method 2

obtaining CO2 by desorbing CO2 in the at least one rotatable sorption unit

Methodology Applied
Scientific EffectDesorption: Desorption

Data Source

PatentUS20250276271A1Device For Obtaining Carbon Dioxide Having A Rotatable Sorption Unit
Publication Date: 2025.09.04 VOLKSWAGEN AG
  • US20250276271A1 patent drawing
  • US20250276271A1 patent drawing
  • US20250276271A1 patent drawing

AI summary

The disclosure relates to a device for obtaining carbon dioxide from a gaseous medium, the device comprising a first air flow channel for a dried gaseous medium, a second air flow channel for exhaust air, and at least one rotatable sorption unit comprising at least one sorbent for physisorbing carbon dioxide. The at least one rotatable sorption unit is actuated by the first air flow channel, and the second air flow channel discharges the exhaust air from the rotating sorption unit. Furthermore, a method for obtaining carbon dioxide and the use of the device and method are disclosed.