Rotatable Weight Selector Mechanism for Exercise Machines

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Solution Overview

Problem

Traditional weight exercise machines face issues with smooth operation due to high friction, limited incremental weight adjustments, and cumbersome weight selection processes, leading to inefficient workouts and user safety concerns.

Innovation Solution

A weight exercise machine design featuring a rotatable weight selector mechanism with a cam system that allows for precise association and disassociation of weights, enabling smooth weight changes and reduced friction, along with a compact profile and finer incremental weight adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If weight-stack loaded machines use tubular columns for weight displacement, then weight selection is convenient, but friction generation is relatively high and weight movement is less smooth

Engineering Contradiction:
Improveweight selection convenienceVSAvoidfriction generation
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent removes the tubular column structure from the weight-stack machine and extracts only the essential function of weight selection. The weights are placed on a flat platform where they can be freely positioned and selected without the constraining tubular guides, thereby eliminating the high friction caused by tubular columns while retaining convenient weight selection.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of guiding weights through tubular columns (constraining movement), the patent inverts the approach by allowing weights to move freely on a flat surface and using a selection mechanism that engages with the weights' positions. This reversal eliminates friction-induced resistance while maintaining operational convenience.

Inventive Principle:
Principle #13The other way round (Inversion)

2Measurement precision

If plate-loaded machines allow smooth operation and fine weight increments, then weight adjustment precision is improved, but user safety decreases due to loading/unloading hazards

Engineering Contradiction:
Improveweight adjustment precisionVSAvoiduser safety
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent pre-positions all weight plates on a single platform in advance, organized by weight value. The user simply selects the desired weight by positioning a selector pin on the corresponding plate, eliminating the need for manual loading and unloading during exercise. This preliminary arrangement maintains fine weight adjustment precision while removing safety hazards associated with handling plates during exercise.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The weight selection system is designed to be self-servicing during exercise. The selector pin automatically engages with the selected weight plate, and the weight is transferred to the exercise mechanism without user intervention. This eliminates the need for users to manually load/unload plates, maintaining precision while improving safety.

Inventive Principle:
Principle #25Self-service

3Device complexity

If weight-stack machines use tall profiles with tubular columns, then weight selection structure is simplified, but device complexity increases and space is consumed

Engineering Contradiction:
Improveweight selection structure simplicityVSAvoidmachine profile height
Core Design Contradiction:
Device complexityVSLength of stationary object

Solution Approach 1:

The patent transitions from a vertical tubular column structure to a horizontal flat platform arrangement. Weights are positioned laterally on the platform rather than vertically within tubes, and the selection mechanism operates in the horizontal plane. This dimensional change eliminates the need for tall profiles while maintaining structural simplicity and weight selection functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The machine provides smoother operation, finer incremental weight adjustments, and a more compact design compared to conventional machines, enhancing user safety and workout efficiency.

Implementation Method 1

The first shaft may include at least one cam thereon operatively associated with at least one of the at least one first weight to selectively operatively associate and to selectively disassociate the at least one of the at least one first weight with the second frame

Methodology Applied
Scientific EffectCam mechanism: Cam

Data Source

PatentUS7736283B2Exercise machine having rotatable weight selection index
Publication Date: 2010.06.15 JOHNSON HEALTH TECH RETAIL INC
  • US7736283B2 patent drawing
  • US7736283B2 patent drawing
  • US7736283B2 patent drawing

AI summary

A weight exercise machine may include an exercise member, one or more weights, and one or more weight selectors. When using the machine to exercise, the user exerts an exercise force against the exercise member. A weight selector may be rotated, pivoted, or otherwise moved to operably couple the exercise member to at least one of the weights such that displacement of the exercise member causes at least one of the weights to displace, thus providing resistance to displacement of the exercise member. The weights may include main weights and add-on weights for operative coupling to the exercise member via a movable frame. The one or more weight selectors allow for selection of different combinations of weights for providing resistance to displacement of the exercise member.