Image Sensor Microlens Arrays with Rotated Shield Region

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Solution Overview

Problem

Image sensors face noise issues due to scattered light, which causes the flare phenomenon, affecting image quality.

Innovation Solution

The implementation of a microlens array configuration where a second microlens array is rotated relative to a first microlens array, increasing the pitch between microlenses to minimize backscattered light and reduce flare noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If microlenses are arranged closely together to maximize pixel coverage, then light collection efficiency is improved, but scattered light causes flare noise that deteriorates image quality

Engineering Contradiction:
Improvelight collection efficiencyVSAvoidflare noise from scattered light
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies asymmetry by rotating the second microlens array by 45 degrees relative to the first microlens array. This asymmetric arrangement breaks the symmetry of light scattering paths, causing backscattered light to be directed away from pixel regions rather than returning to cause flare noise, while still maintaining effective light collection

Inventive Principle:
Principle #4Asymmetry

2Object-affected harmful factors

If the pitch between microlenses is increased to reduce scattered light impact, then flare noise is reduced, but light collection efficiency decreases

Engineering Contradiction:
Improveflare noiseVSAvoidlight collection efficiency
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent introduces a rotational dimension to the microlens array arrangement. Instead of simply increasing pitch in one direction, the second array is rotated by 45 degrees, creating a multi-dimensional configuration that simultaneously achieves scattered light suppression and maintains light collection efficiency through optimized spatial distribution

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If a regular grid arrangement of microlenses is used, then manufacturing is simplified, but scattered light follows predictable paths causing flare

Engineering Contradiction:
Improvemicrolens array fabricationVSAvoidflare from scattered light
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent divides the microlens array into two separate arrays with different orientations. The first microlens array and second microlens array are manufactured independently with regular grid patterns, then combined in a layered structure. This segmentation allows each array to be manufactured using standard processes while the combined asymmetric configuration suppresses flare noise

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces flare noise by increasing the intervals between microlenses, leading to improved image quality by minimizing the impact of backscattered light.

Implementation Method 1

a first microlens array including microlenses that are arranged in a first direction and a second direction perpendicular to the first direction corresponding to respective pixels

Methodology Applied
Scientific EffectLight transmission and focusing: Lens

Implementation Method 2

minimize backscattered light and reduce flare noise

Methodology Applied
Scientific EffectBackscattering: Scattering

Data Source

PatentUS11658195B2Image sensor including microlenses having different shapes
Publication Date: 2023.05.23 SK HYNIX INC
  • US11658195B2 patent drawing
  • US11658195B2 patent drawing
  • US11658195B2 patent drawing

AI summary

An image sensor is disclosed. The image sensor includes a pixel region and a shield region. The pixel region includes a first microlens array that includes microlenses arranged in a first direction and a second direction perpendicular to the first direction. The shield region surrounds the pixel region and includes a second microlens array formed in a shape that is obtained when the first microlens array is rotated by a predetermined angle with respect to the first direction.