Rotating Aerosol Reservoir With Vibrating Mesh Atomization

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Solution Overview

Problem

Existing aerosol delivery devices lack enhanced functionality and fail to provide the sensations of smoking without significant combustion or pyrolysis products.

Innovation Solution

An aerosol delivery device with a housing, power source, control component, mouthpiece, tank portion, and atomization assembly that includes a vibrating mesh plate and rotating reservoir, utilizing a piezoelectric component to vaporize a liquid composition into an inhalable aerosol.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional combustion methods are used to deliver smoking sensations, then the sensation is achieved, but harmful combustion and pyrolysis products are generated

Engineering Contradiction:
Improveharmful combustion productsVSAvoidsmoking sensation delivery
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent replaces the mechanical/chemical combustion system with an electrical vaporization system. An atomization assembly with a heating element vaporizes liquid composition containing tobacco-derived components, delivering smoking sensations without combustion. This substitution eliminates harmful pyrolysis products while maintaining the desired sensory experience through controlled electrical heating rather than flame-based combustion.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical state and temperature parameters of the tobacco-derived components. Instead of combusting solid tobacco at high temperatures, the system uses liquid composition that is heated to vaporization temperatures. This parameter change from solid combustion to liquid vaporization fundamentally reduces harmful products while preserving the smoking sensation.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If electrical vaporization is used to avoid combustion products, then harmful factors are reduced, but device complexity increases

Engineering Contradiction:
Improvecombustion and pyrolysis productsVSAvoiddevice structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The atomization assembly serves multiple functions: it heats the liquid composition, vaporizes the tobacco-derived components, and delivers the aerosol to the user. By combining these functions into a single integrated assembly rather than separate components, the patent reduces overall device complexity while maintaining the electrical vaporization approach that eliminates combustion products.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The mesh plate is positioned within the atomization assembly, and the liquid composition is contained within the device housing. This nested arrangement allows compact integration of multiple functional elements (liquid reservoir, heating element, mesh plate, aerosol delivery path) in a space-efficient manner, reducing device complexity while maintaining the beneficial electrical vaporization function.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively produces inhalable aerosols without combustion, replicating smoking sensations by vaporizing tobacco-derived components, offering enhanced functionality and user experience.

Implementation Method 1

the atomization assembly comprises a vibrating assembly that includes a mesh plate, and the vibrating assembly further includes a piezoelectric component affixed to and substantially surrounding the mesh plate

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

an atomization assembly configured to vaporize the liquid composition to generate an aerosol

Methodology Applied
Scientific EffectVaporization: Evaporation

Data Source

PatentEP3972434B1Reservoir configuration for an aerosol delivery device
Publication Date: 2026.03.18 RAI STRATEGIC HOLDINGS INC
  • EP3972434B1 patent drawingFigure 1
  • EP3972434B1 patent drawingFigure 2
  • EP3972434B1 patent drawingFigure 3

AI summary

The present disclosure provides an aerosol delivery device that may comprise a housing defining an outer wall. The device may further include a power source and a control component, a mouthpiece portion, a tank portion that includes a reservoir configured to contain a liquid composition, and an atomization assembly configured to vaporize the liquid composition to generate an aerosol. The atomization assembly may comprise a vibrating assembly that includes a mesh plate. In some implementations, the reservoir of the aerosol delivery device may be configured to rotate relative to the position of the aerosol delivery device. In some implementations, the aerosol delivery device may further comprise a perforated gate. In some implementations, the aerosol delivery device may further comprise a liquid transport element. In some implementations, the aerosol deliver device may further comprise a micropump assembly. In some implementations, the reservoir of the aerosol delivery device may be U-shaped.