Rotating Asset Tag Mechanism for Server Rack Maintenance Access

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Solution Overview

Problem

In large data centers, identifying and locating failed components such as servers with blinking red lights is time-consuming, expensive, and prone to error due to the vast number of discrete electronic components.

Innovation Solution

A server rack with an asset tag that includes a support bar and interface, allowing the tag to rotate and provide visual indicators of the component's location and status without obstructing access, and can be reset by technicians after service.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a blinking red light indicator is placed on each server component to indicate failure, then the identification of failed components can be automated and accelerated, but the asset tags and indicators would obstruct access to the server components during maintenance

Engineering Contradiction:
Improveidentification speedVSAvoidaccess to components
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The asset tag incorporates a rotating support bar that can pivot between a first position (obstructing access) and a second position (clearing access). The actuator rotates the support bar to the second position when maintenance is needed, and back to the first position when maintenance is complete, dynamically adjusting the obstruction state based on operational needs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The asset tag is divided into separable components: the support bar that can be rotated independently from the main body, and the actuator mechanism that controls the rotation. This segmentation allows the indicator function to be separated from the access obstruction, enabling independent optimization of both functions.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the asset tag remains attached to the server component during removal from the rack, then tracking and identification continuity is maintained, but the asset tag may obstruct access to mounting holes and fasteners

Engineering Contradiction:
Improvetracking continuityVSAvoidcomponent removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The rotating support bar dynamically adjusts its position during component removal. When the component needs to be accessed or removed, the actuator rotates the support bar to clear the mounting area. After removal is complete, the support bar rotates back to its original position, maintaining continuous tracking and identification throughout the process.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If technicians manually search through large areas of thousands of components to locate failed servers, then no additional hardware complexity is introduced, but the identification process becomes time-consuming and expensive

Engineering Contradiction:
Improvesystem simplicityVSAvoididentification time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The asset tag incorporates visual indicators including colored LEDs that change color or illuminate to indicate different states (normal operation, failure, maintenance mode). This allows technicians to quickly identify failed components from a distance without manual searching, reducing identification time while maintaining relatively simple system architecture.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The asset tag extends the identification capability into the visual dimension by incorporating LEDs, displays, and colored indicators that can be seen from a distance. This adds a visual information layer that allows technicians to scan and identify failed components rapidly without physically approaching each component.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates quick and accurate identification of failed components and their locations, reducing time and costs associated with maintenance while ensuring minimal disruption to the data center operations.

Implementation Method 1

an actuator connected to the support bar and configured to rotate the support bar between the at least two positions

Methodology Applied
Scientific EffectMechanical rotation:

Data Source

PatentUS10595434B2Asset tag holder mechanism to improve accessibility
Publication Date: 2020.03.17 QUANTA COMPUTER INC
  • US10595434B2 patent drawing
  • US10595434B2 patent drawing
  • US10595434B2 patent drawing

AI summary

A server rack is provided. The server rack includes at least one server component and an asset tag corresponding to the at least one server component. The asset tag includes a support bar positioned such that the at least one server component is removable from the server rack without removing the asset tag, and an actuator connected to the support bar and configured to rotate the support bar between the at least two positions. The asset tag also includes an interface supported by the support bar, wherein the interface is configured to provide an indicator regarding the location and status of the corresponding server component.