Rotating Blade Contamination Prevention for Lithography

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Solution Overview

Problem

Lithographic projection systems face challenges in preventing debris and heat-related issues with contamination prevention systems, which can lead to malfunctions and increased sensitivity to vibrations and unbalances due to high heat loads and debris particles from EUV radiation sources.

Innovation Solution

A contamination prevention system with a rotatable carrier and radially extending blades is used to absorb or deflect debris, integrated with a stationary shaft and bearing for rotation, minimizing unbalances and vibrations, and incorporating fluid bearings for temperature control and stabilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a contamination prevention system is used to block debris from EUV radiation sources, then debris propagation is prevented, but heat loads increase causing sensitivity to vibrations and unbalances

Engineering Contradiction:
Improvedebris propagationVSAvoidheat loads
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The contamination prevention system employs a rotatable carrier with blades that rotate around a stationary shaft. This dynamic configuration allows the system to continuously clear debris while distributing heat loads through rotational motion, preventing localized overheating and reducing sensitivity to vibrations and unbalances.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Fluid bearings are used to support the rotatable carrier, enabling smooth rotation while managing heat through fluid lubrication and cooling. The fluid bearing system dissipates heat generated by friction and mechanical stress, maintaining operational stability despite high heat loads from blocking EUV radiation debris.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Object-affected harmful factors

If the contamination prevention system rotates blades to deflect debris, then debris propagation is reduced, but unbalances and vibrations increase

Engineering Contradiction:
Improvedebris propagationVSAvoidunbalances and vibrations
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The system incorporates a stationary shaft that provides a stable, balanced support for the rotatable carrier. By anchoring the rotation axis and using fluid bearings to maintain precise rotational alignment, the system counteracts unbalances and vibrations generated during blade rotation, ensuring stable operation while effectively deflecting debris.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

3Temperature

If fluid bearings are used for temperature control, then heat loads are managed, but device complexity increases

Engineering Contradiction:
Improvetemperature controlVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

Fluid bearings provide an integrated solution for both rotational support and thermal management. The fluid medium simultaneously lubricates the bearing surfaces to reduce friction and dissipates heat through convection and conduction, eliminating the need for separate cooling mechanisms and reducing overall device complexity despite the advanced bearing technology.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively mitigates debris propagation and manages heat loads, enhancing the stability and performance of the contamination prevention system by rotating blades and using fluid bearings for temperature management, reducing the risk of malfunctions and crashes.

Implementation Method 1

The blades are constructed and arranged to absorb or deflect the material

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

incorporating fluid bearings for temperature control and stabilization

Methodology Applied
Scientific EffectFluid lubrication: Lubrication

Data Source

PatentUS7602472B2Contamination prevention system, lithographic apparatus, radiation source, and method for manufacturing a device
Publication Date: 2009.10.13 ASML NETHERLANDS BV
  • US7602472B2 patent drawing
  • US7602472B2 patent drawing
  • US7602472B2 patent drawing

AI summary

A contamination prevention system is constructed and arranged to prevent material from propagating with radiation into a lithographic apparatus. The contamination prevention system includes a rotatable carrier provided with a plurality of generally radially outwardly extending blades. The blades are constructed and arranged to absorb or deflect the material. The system also includes a stationary shaft, and a bearing constructed and arranged to rotate the rotatable carrier and the blades around the shaft. The rotatable carrier is provided with a space for at least partially receiving a portion of the shaft.