Rotating Comb Blade Weeding Mechanism

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Solution Overview

Problem

Existing weeding devices are cumbersome, complex, and unsuitable for home use, requiring operators to bend and strain, and their maintenance is not straightforward.

Innovation Solution

A weeding device with a comb blade unit rotating member, comprising a pair of rotational plates and comb blades that contact and separate to efficiently pull out weeds, utilizing a simple structure with a rotating unit that eliminates the need for additional motive force, allowing easy operation and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a motor or engine is used as motive force, then weeding efficiency is improved, but device complexity and maintenance difficulty increase

Engineering Contradiction:
Improveweeding efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The device uses the natural forward movement of the operator to rotate the comb blades through the guide plate mechanism, eliminating the need for external motors or engines. The system serves itself by converting the operator's walking motion directly into the rotational motion needed for weeding.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex powered mechanical systems (motors, engines, transmissions) with a simple mechanical linkage system consisting of guide plates, protruding pieces, and comb blades that convert linear motion to rotational motion through pure mechanical means.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If complex mechanical structures are used, then weeding capability is improved, but ease of operation and maintenance deteriorate

Engineering Contradiction:
Improveweeding capabilityVSAvoidease of use
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The device is divided into simple, modular components: comb blades, guide plates, protruding pieces, and a rotating member. Each component has a single, clear function and can be easily assembled, operated, and maintained independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of using a rotating mechanism to drive the comb blades through complex transmissions, the patent inverts the approach by having the linear guide plates drive the rotation through protruding pieces that engage with the rotating member, simplifying the mechanical path.

Inventive Principle:
Principle #13The other way round (Inversion)

3Force

If additional motive force mechanisms are added, then weeding power is improved, but device complexity increases

Engineering Contradiction:
Improveweeding powerVSAvoidstructure complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The device generates its own rotational force through the mechanical interaction between the guide plates and protruding pieces, which convert the operator's forward movement into rotational motion of the comb blades, requiring no external power source.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The guide plates are designed to dynamically engage with the protruding pieces during operation, allowing the system to adapt to varying ground conditions and weed densities while maintaining effective weeding force through pure mechanical advantage.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8919454B2Weeding device
Publication Date: 2014.12.30 ATSUMI REAL ESTATE & CORP
  • US8919454B2 patent drawing
  • US8919454B2 patent drawing
  • US8919454B2 patent drawing

AI summary

A weeding device includes a comb blade unit including first and second comb bodies in which a plurality of comb blades are arranged on a coupling rod in a comb shape. Both ends of a plurality of the comb blade units are fastened on the same circle of the rotating center of a pair of rotating plates. The coupling rod of the first comb body and/or the second comb body is pressed toward the longitudinal direction to project a projection piece to the outside of the rotating plates. The projection piece is depressed by guide plates located on the outside of the rotating plates, and the comb blades are brought into contact with one another or come close to one another to sandwich the blades of grass that are growing therebetween, and that the sandwiched blades are pulled out along with further rotation of the rotating plates.