Rotating Connector Reduces Diameter by Eliminating Center Pin
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Solution Overview
Problem
Conventional connectors face issues with misalignment during connection, leading to potential wear, breakage, and increased outer diameter due to the need for a large center pin, which complicates the integration of multiple pins in a multi-core cable connector.
Innovation Solution
A connector design featuring a male body with an outward protrusion and a female body with inclined cam surfaces and ridges allows for relative rotation to align properly, eliminating the need for a large center pin and reducing the overall diameter, enabling easy connection regardless of initial alignment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a large center pin is provided to ensure necessary strength during connection, then connection reliability is improved, but the overall outer diameter of the connector becomes larger
Solution Approach 1:
The patent removes the center pin structure entirely and replaces it with an insertion guide structure formed by the outer peripheral surfaces of the plug and socket bodies. This extraction of the unnecessary center pin component resolves the contradiction by eliminating the need for a large-diameter pin while maintaining connection reliability through the guide structure that prevents misalignment during insertion.
Solution Approach 2:
The outer peripheral surfaces of the plug and socket bodies serve multiple functions: they provide the main structural framework, guide alignment during insertion, and eliminate the need for a separate center pin. This multi-functionality allows the connector to maintain reliability without requiring the additional space that a large center pin would occupy.
2Manufacturing precision
If an erroneous insertion prevention key and spiral extending slope are provided for positioning, then alignment accuracy is improved, but device complexity increases
Solution Approach 1:
The patent eliminates the erroneous insertion prevention key and spiral extending slope structures, replacing them with a simple insertion guide formed by the outer peripheral surfaces. This extraction of complex positioning mechanisms reduces device complexity while maintaining alignment accuracy through the straightforward guide structure that naturally directs proper insertion orientation.
Solution Approach 2:
Instead of using protruding keys and spiral slopes to enforce alignment, the patent uses recessed guide surfaces that passively guide the insertion process. This inverted approach simplifies the structure by eliminating the need for complex active positioning mechanisms while achieving the same alignment function through the geometry of the mating surfaces.
3Reliability
If a center pin is provided to align axes during connection, then positioning reliability is improved, but the number of pins that can be integrated is reduced due to increased diameter
Solution Approach 1:
By removing the center pin structure entirely and using the outer peripheral surfaces as the alignment mechanism, the patent frees up the central space that would have been occupied by the pin. This allows for greater integration of connector pins in multi-core cable applications without the space constraints imposed by a large-diameter center pin.
Solution Approach 2:
The patent shifts the alignment function from a one-dimensional center pin structure to a two-dimensional outer peripheral surface interaction. This dimensional change allows the alignment function to be performed without occupying the central axis space, thereby enabling greater pin integration in the available radial and axial space.
Data Source
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AI summary
A connector is provided in which, when inserting a plug and a socket with each other, a plug body and a socket body are rotated relative to each other around a center axis line to a regular position, and the overall outer diameter of the connector can be reduced. An outward protrusion (9) is provided on an outer peripheral surface of the distal end portion of an insertion portion (7) of a plug body (4), a plurality of inward ridges (17) extending in an axial direction facing are provided on the inner surface of a cylindrical portion (8) of a socket body (6), a groove (16) through which the outward protrusion (9) can pass is formed between each of the adjacent ridges (17), and an inclined cam surface (18) is provided on the inner surface of the cylindrical portion (8) closer to the proximal end portion than the ridge (17), so that the protrusion 9 slidably contacts and guides the plug body (4) to a regular position.