Rotating DMD Prism for Compact Color Separation

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Solution Overview

Problem

Conventional image projection apparatuses face challenges in miniaturizing the color separation prism due to the need for a proper optical path for OFF light, which increases the prism size and leads to longer back focus and potential interference with other components, limiting the miniaturization of the projector.

Innovation Solution

A color separation and combination system that uses a prism optical system with specific optical planes to guide light from a light source to mirror reflection type image display elements, allowing for the combination of light and proper processing of OFF light without requiring additional space, thus enabling a smaller color separation prism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a proper optical path is configured to guide OFF light to the absorber in the prism, then the OFF light can be properly processed, but the size of the prism increases and the back focus of the projection optical system becomes longer

Engineering Contradiction:
ImproveOFF light processing capabilityVSAvoidprism size and back focus
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent changes the spatial arrangement by rotating the DMD relative to the prism, utilizing a different dimensional configuration to guide OFF light. This rotation allows the optical path to be established in a different spatial orientation, avoiding the need to increase prism size in conventional dimensions while still achieving proper OFF light guidance to the absorber.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces a rotatable DMD mechanism that can dynamically adjust its orientation relative to the prism. This dynamic adjustment capability allows the system to optimize the optical path for OFF light without requiring a fixed, large prism structure, thereby reducing the overall prism size while maintaining effective OFF light processing.

Inventive Principle:
Principle #15Dynamics

2Length of stationary object

If the DMD is rotated relative to the prism to narrow the distance between ON light and OFF light, then the prism width is reduced, but the optical path configuration becomes more complex

Engineering Contradiction:
Improveprism widthVSAvoidoptical path configuration
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The patent employs a rotatable DMD that can be dynamically positioned at specific angles relative to the prism. This dynamic rotation mechanism simplifies the overall optical path configuration by using a single adjustable component rather than multiple fixed optical elements, thereby reducing prism width while avoiding excessive complexity.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If the image display element is separated from the prism to avoid interference, then component interference is avoided, but the back focus of the projection optical system becomes longer

Engineering Contradiction:
Improvecomponent interference avoidanceVSAvoidback focus
Core Design Contradiction:
Stability of the object's compositionVSLength of stationary object

Solution Approach 1:

The patent resolves component interference issues by rotating the DMD in a different spatial dimension relative to the prism, rather than separating components along the optical axis. This dimensional change allows components to be positioned closer together in space while avoiding interference through angular separation, thereby maintaining a short back focus.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for a more compact color separation prism, reducing the back focus of the projection optical system and avoiding interference with other components, while effectively processing OFF light without the need for extra optical paths, thereby enhancing the projector's miniaturization and cooling performance.

Implementation Method 1

The third optical plane totally reflects the first color light toward the first image display element, and totally reflects light from the first image display element toward the projection optical system

Methodology Applied
Scientific EffectTotal reflection: Total Internal Reflection

Implementation Method 2

The fourth optical plane totally reflects the second color light toward the second image display element, and totally reflects light from the second image display element toward the projection optical system

Methodology Applied
Scientific EffectTotal reflection: Total Internal Reflection

Data Source

PatentUS11006084B2Color separation and combination optical system and image projection apparatus having the same
Publication Date: 2021.05.11 CANON KK
  • US11006084B2 patent drawing
  • US11006084B2 patent drawing
  • US11006084B2 patent drawing

AI summary

A color separation and combination system includes a first optical system including a first optical plane, and a second optical system including second to fourth optical planes. The first optical plane guides light from a light source to the second optical plane. The second optical plane guides first color light among light from the first optical plane to the third optical plane, and guides second color light among the light from the first optical plane. The third optical plane totally reflects the first color light toward the first image display element, and totally reflects light from the first image display element toward the projection optical system. The fourth optical plane totally reflects the second color light toward the second image display element, and totally reflects light from the second image display element toward the projection optical system.