Rotating Protective Door for Retractable USB Connector

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Solution Overview

Problem

Flash drives with retractable USB plugs often require longer connectors to accommodate protective doors, which deviates from USB specifications, and users commonly lose caps with positive attachment mechanisms.

Innovation Solution

A door mechanism that rotates and retracts into the device as the connector is extended, maintaining the connector's full length for insertion and protecting it from dust when retracted, without extending beyond USB specifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a protective door is provided over the connector opening to protect from dust and contaminants, then the connector is protected from dust and debris, but the door interferes with the operation of the connector when extended

Engineering Contradiction:
Improveprotection from dust and contaminantsVSAvoidconnector operation
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The door is made movable rather than fixed, allowing it to dynamically change position between closed (protective) and open (non-interfering) states. The door rotates about a pivot point and can be positioned in multiple locations along the connector's path, enabling it to provide protection when needed and clear of the way during connector extension and retraction operations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The door is designed to nest within or alongside the connector assembly when in the open position. The door can be positioned adjacent to the connector body or partially retracted into the housing, ensuring it does not protrude into the space required for connector insertion and removal operations.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Device complexity

If the door is merely swung out of the way as the connector is extended, then the door mechanism is simple, but the plug must be made longer than required by USB specifications to accommodate the door

Engineering Contradiction:
Improvedoor mechanism complexityVSAvoidconnector length
Core Design Contradiction:
Device complexityVSLength of moving object

Solution Approach 1:

Instead of moving the door only in the linear dimension along the connector's path, the door is given rotational freedom about a pivot point, adding an angular dimension to its movement. This allows the door to clear the connector's insertion path by rotating to an adjacent position rather than requiring the connector to be longer to pass over a fixed door structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The door's position is made dynamic and adjustable along the connector's path rather than fixed at a single location. The door can rotate to various positions including partially extended positions where it clears the connector opening without requiring the full USB-specified connector length to be accommodated.

Inventive Principle:
Principle #15Dynamics

3Length of moving object

If the door is withdrawn into the device as the connector is extended, then the connector length meets USB specifications, but the door mechanism becomes more complex with multiple moving parts

Engineering Contradiction:
Improveconnector lengthVSAvoiddoor mechanism complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The door's rotational movement is combined with the connector's extension and retraction movements. The door is positioned and oriented so that its rotation about the pivot point naturally coordinates with the connector's linear motion, allowing the door to be withdrawn or positioned clear of the way as the connector extends without requiring separate actuation mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The door mechanism uses the connector's own extension and retraction motion to automatically position the door in the appropriate location. As the connector is extended, the door rotates or moves to clear the opening; as the connector is retracted, the door returns to its protective closed position, eliminating the need for additional actuators or complex control systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures the USB connector meets specifications while providing protection from dust and debris, enhancing usability and reducing cap loss issues.

Implementation Method 1

A door mechanism causes the door to be moved out of the way as the connector is extended from the device, such as by rotation about a pivot, and is then moved back into position over the opening in response to the connector being withdrawn back into the device, such as by a resilient force acting to rotate the door back into a closed position

Methodology Applied
Scientific EffectResilient force: Elasticity

Data Source

PatentUS7303411B1Electronic device with a retractable connector and protective door mechanism
Publication Date: 2007.12.04 SANDISK TECHNOLOGIES LLC
  • US7303411B1 patent drawing
  • US7303411B1 patent drawing
  • US7303411B1 patent drawing

AI summary

A hand held electronic device, such as a flash memory drive, includes a mechanism for extending and withdrawing a connector, such as a USB plug, that is adapted for engaging a mating connector of a host device. A positive latch holds the connector with respect to an outer shell when in the extended and withdrawn positions. Movement of a separate housing portion unlatches the connector and outer shell, and also provides movement of the connector. A protective door closes over a connector opening when the connector is withdrawn into the device, and the door is withdrawn into the device when the connector is extended, thereby not interfering with the extended connector.