Rotating Drum Sapling Reducing Implement with Adjustable Height

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Solution Overview

Problem

Existing methods for removing saplings, particularly cedar saplings, are inefficient due to their ability to regrow after being cut close to the ground and require larger equipment for removal as they grow in size, posing challenges in effective elimination.

Innovation Solution

A sapling reducing implement featuring a rotatable drum with high-speed reducing elements, such as flails or knives, mounted on a drive unit, which can shred, grind, or mulch saplings close to the ground, reducing the likelihood of regrowth and utilizing a hammermill arrangement for effective reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If regular mower or brush cutter is used to cut saplings, then ground-level branches can be cut, but the saplings can still regrow because branches remain intact

Engineering Contradiction:
Improvesapling removal efficiencyVSAvoidregrowth prevention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The reducing elements (flails or knives) are arranged around the drum to provide multiple cutting zones, segmenting the sapling into multiple pieces in a single pass, ensuring complete destruction of regrowth capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rotating drum with multiple reducing elements provides continuous cutting action as it rotates, ensuring the sapling is repeatedly struck and shredded until completely reduced, eliminating any remaining regrowth potential

Inventive Principle:
Principle #20Continuity of useful action

2Strength

If larger scale equipment is used to remove grown saplings, then removal capability is improved, but equipment size and cost increase

Engineering Contradiction:
Improvesapling removal capabilityVSAvoidequipment size
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The drum with reducing elements can handle saplings of various sizes (from ground-level sprouts to 30+ inch tall saplings) by adjusting the drum height, providing universal functionality that replaces multiple specialized equipment pieces

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The implement allows dynamic adjustment of the drum height relative to the ground, enabling it to adapt to saplings of different sizes and growth stages, maintaining effectiveness without requiring larger equipment

Inventive Principle:
Principle #15Dynamics

3Length of moving object

If saplings are allowed to grow for 3-5 years, then they reach larger size, but removal requires larger equipment

Engineering Contradiction:
Improvesapling heightVSAvoidequipment scale
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The implement features adjustable drum height that can be dynamically changed to match sapling height, allowing the same equipment to effectively process saplings from early growth stages through mature sizes without requiring equipment upgrades

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implement effectively reduces saplings to mulch, minimizing regrowth and stump formation, and can be used with various off-road vehicles, efficiently handling saplings up to 25-30 inches tall and 2-3 inches in diameter, while being cost-effective and durable.

Implementation Method 1

A sapling reducing implement can incorporate a plurality of reducing elements (e.g., in the form of flails and/or knives) mounted to a rotatable drum... the reducing elements can engage a sapling along a length thereof, from its base adjacent the ground to a height of, for example, 25-30 inches

Methodology Applied
Scientific EffectImpact Force: Impact Force

Data Source

PatentUS10206330B1Sapling reducing apparatus
Publication Date: 2019.02.19 LUND LOREN A
  • US10206330B1 patent drawing
  • US10206330B1 patent drawing
  • US10206330B1 patent drawing

AI summary

A sapling reducing implement for reducing a sapling generally includes a drum, a plurality of reducing elements, a plurality of shields, and a pair of skids. The drum is configured to be rotatably driven and to carry the reducing elements thereon. The shields at least partially surround the drum and reducing elements. The reducing elements are configured to extend within an inch of the ground during a downward portion of the drum's rotational cycle. The shields define, at least in part, a tree entrance opening to receive the sapling. The ground skids are respectively attached to the side shields and can engage the ground during travel.