Rotating Drum Storage for Injection Cannulas

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Solution Overview

Problem

Existing multi-needle injection devices lack an efficient and convenient method for storing and dispensing multiple cannulas, leading to increased size and reduced capacity, as well as cumbersome handling and disposal processes.

Innovation Solution

A storage assembly with a first chamber for new cannulas and a second chamber for used cannulas, utilizing a transfer drum to dispense and store cannulas, allowing for easy actuation and connection to a drug delivery pen, without the need for over-molded hubs, which increases storage capacity and simplifies manufacturing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple cannulas are stored loose in a container, then storage capacity is increased, but convenience of carrying and handling is reduced

Engineering Contradiction:
Improvenumber of cannulas storedVSAvoidconvenience of carrying and handling
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The storage assembly is divided into multiple individual chambers (first chamber for new cannulas, second chamber for used cannulas), each capable of holding multiple cannulas. This segmentation allows organized storage of numerous cannulas while maintaining compact form factor for easy carrying.

Inventive Principle:
Principle #1Segmentation

2Reliability

If cannulas are packaged with inner and outer shields, then sterility protection is improved, but the number of packaging steps and disposal complexity increases

Engineering Contradiction:
Improvesterility protectionVSAvoidnumber of packaging steps
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the inner shield component from the traditional packaging system. The outer shield alone is used to protect cannulas, and the storage assembly provides the necessary protection and organization without requiring the additional inner shielding layer, thereby reducing packaging steps while maintaining sterility.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If a transfer mechanism is added to automate cannula dispensing, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveease of cannula dispensingVSAvoidmechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The storage assembly incorporates a rotatable drum mechanism that dynamically transitions between storing new cannulas and collecting used cannulas. The drum rotation provides automated cannula dispensing and waste separation through simple mechanical motion, achieving ease of operation with minimal complexity.

Inventive Principle:
Principle #15Dynamics

4Reliability

If the storage assembly stores both new and used cannulas separately, then sterility maintenance is improved, but device volume increases

Engineering Contradiction:
Improvesterility maintenanceVSAvoidstorage assembly volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The storage assembly uses a nested chamber structure where the rotatable drum with multiple cannula slots is positioned within the housing. The first chamber and second chamber are integrated in a compact arrangement, allowing separate storage of new and used cannulas in a space-efficient configuration that maintains sterility without excessive volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentEP2420269B1User-actuated storage assembly for injection device
Publication Date: 2021.07.07 BECTON DICKINSON & CO
  • EP2420269B1 patent drawingFigure 1A
  • EP2420269B1 patent drawingFigure 1B
  • EP2420269B1 patent drawingFigure 2A~2C

AI summary

A storage assembly is removably connectable to a drug delivery device. A first chamber is disposed in the housing. A plurality of penetrating members are stored in the first chamber. A second chamber is disposed in the housing for storing the plurality of penetrating members after being used in an injection. A transfer drum disposed in the housing transfers one of the penetrating members from the first chamber to an injection position and from the injection position to the second chamber following an injection.