Rotating Gas Diffusion Electrode Reactor for Wastewater Biofilm Control

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Solution Overview

Problem

Existing bioelectrochemical systems for wastewater treatment face inefficiencies in the electrochemical treatment of organically contaminated wastewater, particularly in terms of kinetic processes and biofilm management.

Innovation Solution

A reactor design featuring a disc-shaped gas diffusion electrode and counter electrode arrangement within a reaction chamber, rotated relative to a fixed guide, with a hollow shaft for process gas supply and a semipermeable membrane, ensuring complete immersion and enhanced liquid exchange, and biofilm removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the electrode arrangement is stationary, then the device complexity is reduced, but the liquid exchange efficiency and treatment efficacy are insufficient

Engineering Contradiction:
Improveliquid exchange efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The electrode arrangement is rotated relative to the guide for the liquid, transforming a static system into a dynamic one. This rotation creates relative movement between the electrode surfaces and the liquid flow, significantly enhancing liquid exchange efficiency and treatment efficacy while maintaining manageable device complexity through a single rotational degree of freedom.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rotational movement of the electrode arrangement creates periodic interaction patterns between the electrode surfaces and the liquid flow. This periodic action ensures continuous renewal of the boundary layer at the electrode-liquid interface, maintaining high treatment efficacy over time without requiring complex multi-component systems.

Inventive Principle:
Principle #19Periodic action

2Productivity

If the electrode arrangement is rotated, then the liquid exchange efficiency is enhanced, but the device complexity increases

Engineering Contradiction:
Improvetreatment efficacyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system introduces controlled dynamics through rotation of the electrode arrangement, which directly improves treatment efficacy by enhancing mass transfer at the electrode-liquid interface. The rotational mechanism is implemented in a way that adds minimal complexity, using a single axis of rotation that can be driven by simple motors or natural flow dynamics.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rotated electrode arrangement serves multiple functions simultaneously: it acts as an electrochemical reactor surface, a mixing element, and a flow distributor. This multi-functionality reduces the need for separate components, thereby limiting the increase in device complexity while maximizing treatment efficacy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If the electrode arrangement is completely immersed, then the treatment efficacy is improved, but the device complexity increases

Engineering Contradiction:
Improvetreatment efficacyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Complete immersion of the electrode arrangement is achieved through rotational movement that allows the electrode surfaces to be fully submerged in the liquid while maintaining operational flexibility. The rotation enables the electrodes to be positioned optimally within the liquid volume, maximizing contact area and treatment efficacy without requiring complex multi-level or multi-zone configurations.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the efficiency of electrochemical treatment by accelerating kinetic processes and facilitating effective biofilm management, resulting in rapid liquid exchange and high treatment efficacy.

Implementation Method 1

a disc-shaped gas diffusion electrode configured and connected to supply and/or remove a process gas for the electrochemical treatment

Methodology Applied
Scientific EffectGas diffusion: Diffusion

Implementation Method 2

a semipermeable membrane, ensuring complete immersion and enhanced liquid exchange

Methodology Applied
Scientific EffectSemipermeable membrane transport: Semipermeable Membrane

Implementation Method 3

a reactor for the electrochemical treatment of liquids, in particular for the bioelectrochemical treatment of organically contaminated wastewater

Methodology Applied
Scientific EffectElectrochemical treatment: Electrochemiluminescence

Data Source

PatentEP3914562B1Reactor for the electrochemical treatment of liquids, in particular organically contaminated wastewater, and use thereof
Publication Date: 2026.02.18 WHITECELL EISENHUTH GMBH & CO KG
  • EP3914562B1 patent drawingFigure 1
  • EP3914562B1 patent drawingFigure 2
  • EP3914562B1 patent drawingFigure 3

AI summary

The invention relates to the electrochemical treatment of a liquid, in particular for the bioelectrochemical treatment of organically contaminated wastewater, for which treatment an electrode assembly (7), which dips into the liquid, is rotated relative to a guide for the liquid about a stationary axis of rotation (11). At the same time, a counter electrode (9), which is or is not part of the electrode assembly (7), dips into the liquid, a disk-shaped gas diffusion electrode (7) dips completely into the liquid, and a process gas of the electrochemical treatment is supplied and/or removed by means of the gas diffusion electrode (8).