Rotating Entry Guide Cannula for Sterile Instrument Exchange

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current telerobotic systems for surgical procedures face challenges such as the need for frequent sterilization of robotic components, difficulty in instrument exchange, and limited range of motion, which can lead to contamination and increased operational costs.

Innovation Solution

The development of a robotic surgical system that includes a telemanipulated surgical instrument with an end effector having at least six actively controlled degrees of freedom, an entry guide tube and cannula assembly that allows for easy instrument exchange and rotation, and a sterile drape design that minimizes contamination and simplifies instrument handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If robotic components are frequently sterilized to reduce contamination risks, then reliability improves, but loss of time and productivity worsen due to sterilization downtime

Engineering Contradiction:
Improvecontamination preventionVSAvoidsterilization downtime
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system divides the robotic components into sterile and non-sterile zones using a sterile barrier. The sterile barrier includes a sterile drape covering the manipulator and a sterile adapter interface, allowing only sterile components to be sterilized while non-sterile components remain outside the sterile field, eliminating the need to sterilize entire robotic systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A sterile adapter acts as an intermediary component between the non-sterile robotic manipulator and the sterile surgical field. The adapter includes a sterile barrier that interfaces with the manipulator through a sterile adapter interface, transmitting forces and motions while maintaining sterile isolation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If multiple instruments are used through a single port to improve surgical precision, then manufacturing precision improves, but device complexity worsens due to the need for coordinated manipulation

Engineering Contradiction:
Improvesurgical precisionVSAvoidinstrument coordination
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The sterile adapter serves multiple functions: it maintains sterile barrier, transmits forces from the manipulator to instruments, provides rotational freedom for the entry guide tube, and enables independent manipulation of multiple instruments through a single port system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The entry guide tube is designed to rotate freely within the cannula, allowing dynamic adjustment of instrument orientations. The sterile adapter also allows rotational movement between the manipulator and the sterile field, enabling flexible instrument positioning while maintaining sterile isolation.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the entry guide tube is rotatably coupled to allow instrument rotation, then ease of operation improves, but reliability worsens due to potential misalignment

Engineering Contradiction:
Improveinstrument exchangeVSAvoidalignment accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The entry guide tube automatically maintains proper alignment through its free rotation capability. As instruments are exchanged or repositioned, the guide tube self-adjusts its orientation to maintain optimal alignment with the cannula and surgical site, eliminating the need for manual realignment procedures.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12207895B2Surgical system entry guide
Publication Date: 2025.01.28 INTUITIVE SURGICAL OPERATIONS INC
  • US12207895B2 patent drawing
  • US12207895B2 patent drawing
  • US12207895B2 patent drawing

AI summary

A method of operating a manipulator arm comprising a manipulator interface configured to removably couple with and transmit actuation force to a medical instrument includes mounting a cannula to a cannula mount coupled to the manipulator arm; mounting a medical instrument to the manipulator interface; inserting a shaft of the medical instrument through an entry guide mounted to the cannula; rotating the manipulator interface and the medical instrument relative to the cannula mount; and rotating the entry guide relative to the cannula mount about a longitudinal axis of the cannula.