Rotating Flow Restrictor for Gas-Actuated Firearm Pressure Control

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Solution Overview

Problem

Gas-actuated firearms face issues with premature wear and jamming due to varying propellant gas pressures and flow rates, especially when using sound suppressors or different types of cartridges, and existing solutions require cumbersome adjustments or external tooling, which are impractical in military or law enforcement scenarios.

Innovation Solution

A gas block assembly with a flow restrictor device that can be rotated to selectively restrict propellant gas flow, allowing for adjustment without tools and providing tactile feedback on position, thereby maintaining optimal operating parameters for the firearm's action.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If a sound suppressor is used on the firearm, then the gas pressure within the bore increases, but the action may experience premature wear and damage due to excessive pressure and flow rate

Engineering Contradiction:
Improvegas pressureVSAvoidaction wear and damage
Core Design Contradiction:
Stress or pressureVSReliability

Solution Approach 1:

The patent applies parameter changes by providing a flow restrictor device that can be adjusted to change the gas flow rate parameter. The flow restrictor includes an adjustable orifice plate that allows the user to modify the gas flow characteristics to match different cartridge types and suppressor configurations, thereby preventing excessive pressure and wear on the action while maintaining optimal operating parameters

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If removable sleeves are used to provide different degrees of flow restriction, then the flow rate can be adjusted, but the device requires cumbersome component disassembly and external tooling

Engineering Contradiction:
Improveflow restriction adjustmentVSAvoidcomponent disassembly
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent applies dynamics by making the flow restrictor adjustable rather than requiring complete disassembly. The flow restrictor device includes an adjustable orifice plate that can be modified in the field without removing components, allowing users to adapt the flow restriction to different conditions dynamically while maintaining ease of operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The flow restrictor device is designed to be self-adjusting without requiring external tooling or complex disassembly procedures. The adjustable orifice plate can be modified by the user in the field based on the cartridge type or suppressor usage, making the system self-sufficient and eliminating the need for specialized tools or component removal

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If a flow restriction device is located within the action, then flow restriction can be provided, but the device may remain directly in the gas path at all times, introducing additional pressure drop when not desired

Engineering Contradiction:
Improveflow restriction capabilityVSAvoidpressure drop
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent applies dynamics by making the flow restrictor adjustable rather than fixed. The flow restrictor device includes an adjustable orifice plate that can be modified in the field without removing components, allowing users to adapt the flow restriction to different conditions dynamically while maintaining ease of operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The flow restrictor is segmented from the main gas path when not in use. The adjustable orifice plate can be positioned to minimize restriction when standard operation is required, and only engages fully when flow restriction is needed for specific cartridge types or suppressor configurations, thereby reducing unnecessary pressure drop

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If the gas block is moved into different positions to align with differently-sized gas ports, then the flow rate can be regulated, but the gas block becomes stuck to the barrel due to propellant gas residue

Engineering Contradiction:
Improveflow rate regulationVSAvoidgas block movement
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent replaces the mechanical adjustment method (moving the gas block to different positions) with a different approach. Instead of physically relocating the gas block, the system uses an adjustable flow restrictor device that regulates flow rate through controlled orifice plates, eliminating the need to move the gas block and preventing residue accumulation that causes sticking

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the risk of premature wear and jamming by adjusting propellant gas flow and pressure to match the firearm's design parameters, even under exigent conditions, without requiring tooling or disassembly, enhancing reliability and usability in tactical situations.

Implementation Method 1

A flow restrictor device (54) is mounted for rotation on the gas block (25) and has a flow restrictor (56) that restricts the flow of propellant gas through the gas block assembly

Methodology Applied
Scientific EffectFlow restriction:

Data Source

PatentUS10557675B1Devices for restricting the flow of propellant gas in gas-actuated firearms
Publication Date: 2020.02.11 WHG PROPERTIES LLC
  • US10557675B1 patent drawing
  • US10557675B1 patent drawing
  • US10557675B1 patent drawing

AI summary

Gas block assemblies for use with gas-actuated firearms include a flow-restrictor device that permits variation of the flow of propellant gas to the action of the firearm. The flow-restrictor device is switchable between a first position at which the device restricts the flow, and a second position at which the device does not present any restriction to the flow. In addition, the flow restrictor device can be configured to permit adjustments in the degree of flow restriction generated when the flow-restrictor device is in its first position.