Rotating FOUP Storage Bins for Compact AMHS Pick-and-Place
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Solution Overview
Problem
Large-scale Automated Material Handling Systems (AMHS) in semiconductor factories occupy significant space and have a low utilization rate due to their layout and inefficient pick-and-place processes for Front Opening Unified Pods (FOUPs).
Innovation Solution
A storage apparatus with rotating carrying bins connected to a rotating component, allowing for efficient repositioning and pick-and-place operations, combined with a transporting device using a rail system for flexible movement and increased storage capacity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If large-scale Automated Material Handling Systems (AMHS) are used to store and transport FOUP, then the storage capacity and transportation capability are improved, but the space occupation increases and the utilization rate decreases
Solution Approach 1:
The patent transitions from traditional horizontal ground-based storage to vertical three-dimensional storage by suspending carrying bins from an overhead rotating component. This allows the system to utilize vertical space within the cleanroom rather than expanding horizontally, thereby increasing storage capacity without proportionally increasing the floor space occupation.
Solution Approach 2:
The patent introduces a rotating component that dynamically repositions carrying bins containing FOUP to different locations. This dynamic system allows a single compact storage structure to serve multiple storage locations, increasing the effective utilization rate without requiring proportionally more physical space.
2Quantity of substance
If traditional AMHS layout is used, then the storage capacity is sufficient, but the pick-and-place process efficiency is low
Solution Approach 1:
The rotating component enables dynamic repositioning of carrying bins to optimize the pick-and-place process. Instead of fixed positions requiring complex material handling, the system can actively rotate bins into optimal positions for loading and unloading, significantly improving operational efficiency while maintaining adequate storage capacity.
Solution Approach 2:
The overhead rotating storage structure serves multiple functions simultaneously: it provides storage capacity for multiple FOUP, enables efficient pick-and-place operations through rotation, and occupies minimal floor space. This multi-functional design resolves the contradiction between storage capacity and operational efficiency.
3Quantity of substance
If more carrying bins are added to increase storage capacity, then the storage capability is improved, but the device complexity increases
Solution Approach 1:
The patent merges multiple carrying bins onto a single rotating component structure. Instead of having separate storage units distributed throughout the cleanroom, multiple bins are consolidated on one overhead rotating assembly, increasing storage capacity while actually reducing overall system complexity through consolidation and standardization.
Data Source
AI summary
A storage apparatus, and a transporting device and a transporting method for a Front Opening Unified Pod (FOUP) are provided. The storage apparatus includes: at least two carrying bins configured to carry the FOUP; and a rotating component. The at least two carrying bins are connected to the rotating component at different positions of the rotating component. The rotating component is configured to change positions of the at least two carrying bins through rotation of the rotating component.


