Rotating Gate Mechanism for Sheet Conveyance Noise Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In image forming devices, the existing gate mechanisms generate noise due to contact between the sheet's trailing end and the gate during conveyance, particularly when switching between one-sided and two-sided printing modes.

Innovation Solution

The image forming device incorporates a gate mechanism that rotates to adjust its contact point with the sheet, ensuring the trailing end first contacts the gate at a position where the front surface and trailing end face each other, minimizing noise by controlling the gate's rotation based on sheet type and printing mode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a gate mechanism is used to switch conveyance paths for one-sided and two-sided printing, then path switching capability is improved, but noise is generated when the sheet's trailing end contacts the gate

Engineering Contradiction:
Improvepath switching capabilityVSAvoidnoise
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The gate is made rotatable about an axis to dynamically adjust its orientation. The gate rotates to different angular positions depending on whether one-sided or two-sided printing is performed, allowing the contact point with the sheet to be optimized for each mode and preventing the trailing end from hitting the gate

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The angular position of the gate is changed as a parameter to control where on the sheet the gate contacts. By adjusting the gate's rotation angle based on the printing mode, the contact location is optimized to prevent noise-generating impacts from the trailing end

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces noise generation during sheet conveyance by optimizing the gate's position and rotation, accommodating different sheet types and printing requirements, thereby enhancing operational efficiency and reducing mechanical stress.

Implementation Method 1

A solenoid is used as a drive source of the gate.

Methodology Applied
Scientific EffectSolenoid: Solenoid

Data Source

PatentUS11927907B2Image forming device
Publication Date: 2024.03.12 TOSHIBA TEC KK
  • US11927907B2 patent drawing
  • US11927907B2 patent drawing
  • US11927907B2 patent drawing

AI summary

An image forming device including a gate mechanism reduces a noise generated when a sheet is conveyed. The image forming device includes a conveyance path and a gate. The conveyance path is branched into a plurality of paths, and the sheet is conveyed along a conveyance direction. The gate is provided at a position in the conveyance path at which the conveyance path is branched into the plurality of paths, and switches a path through which the sheet is conveyed. The image forming device rotates the gate in a direction in which a contact point of the gate, which faces a front surface of the sheet to be conveyed and is located at a position at which a trailing end of the sheet first comes into contact with the gate, and a front surface of the sheet to be conveyed face each other.