Rotating Lock Adapter for Ground Engaging Tool Attachment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing systems for attaching ground engaging tools (GET) to buckets and blades are prone to reliability issues, such as pin sticking due to rust or adhesion, and often require a large hammer for installation, which can be cumbersome in field conditions, leading to potential detachment and damage.

Innovation Solution

A GET attachment system featuring a post and lock mechanism where the lock rotates between a locking and unlocking position, with a retainer bushing made of plastic to prevent metal-to-metal contact and corrosion, allowing secure attachment without the need for a hammer, and a design that keeps components together during installation and use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a hammer is used to drive in the pin for installation, then the GET can be securely attached, but the large hammer is cumbersome and difficult to use in field conditions

Engineering Contradiction:
Improveattachment securityVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The lock mechanism is designed to be self-installing without requiring external tools like hammers. The rotatable lock engages with the post and GET through a simple sliding and rotating motion that secures the components together automatically, eliminating the need for hammering and making installation easy in field conditions.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The traditional mechanical hammering system is replaced with a simpler rotational locking mechanism. Instead of driving a pin home with impact force, the system uses a rotatable lock that engages through controlled motion, substituting a complex impact-based mechanical system with a simpler rotational engagement system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If the GET is allowed to move freely during installation, then installation is easier, but the components may separate or get lost, reducing reliability

Engineering Contradiction:
Improveinstallation easeVSAvoidcomponent retention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The lock, retainer bushing, and GET are designed to connect and move together as a unified assembly during installation. The retainer bushing captures the GET and lock together, so they cannot separate independently. This merging of components ensures they remain together during easy installation while preventing loss or separation.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a secure and reliable attachment of GETs, preventing detachment and facilitating easy installation, even in challenging conditions, while reducing wear on the tool and minimizing the risk of damage from accidental loss.

Implementation Method 1

a retainer bushing made of plastic to prevent metal-to-metal contact and corrosion

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP2246490B1Ground engaging tool system
Publication Date: 2020.11.18 CATERPILLAR INC
  • EP2246490B1 patent drawingFigure 1~3
  • EP2246490B1 patent drawingFigure 4
  • EP2246490B1 patent drawingFigure 5

AI summary

An adapter (100) for coupling a ground engaging tool (400) to a work tool comprises a nose portion (110) shaped to fit inside a cavity formed in the ground engaging tool, the nose portion (110) including a side surface (117), a post (120) formed in the side surface (117) of the nose portion (110), the post (120) including a side surface (121) and an end surface (122), and a cut (130) extending into the side surface (117) of the nose portion (110) and circumferentially around a portion of the post (120).