Rotating Lock Connector Assembly for Ophthalmic Gas Lines

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Solution Overview

Problem

Existing ophthalmic surgical procedures face challenges in ensuring proper and secure connection of fluid supply lines to surgical consoles, which can lead to inconsistent fluid flow and increased safety risks due to potential disconnections during procedures.

Innovation Solution

The development of a connector assembly for surgical consoles that includes a connector and a receiver, designed to securely and temporarily lock together, reducing direct handling of gas supply lines and maintaining sterility. The assembly features a locking mechanism that requires intentional rotation to disconnect, ensuring secure connection during procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple connector design is used, then device complexity is reduced, but connection reliability deteriorates due to potential disconnections

Engineering Contradiction:
Improveconnector designVSAvoidconnection reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The connector employs a dynamic locking mechanism that transitions from an unlocked to a locked state through rotation. The locking tab moves from an initial position where it can be inserted to a locked position where it engages with the receiver, providing secure connection while maintaining operational simplicity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent replaces complex mechanical locking systems with a simplified rotational locking mechanism. The light post and light pipe aperture interaction provides a straightforward visual confirmation system that eliminates the need for complex mechanical indicators or adjustment mechanisms

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If direct handling of gas supply lines is increased, then ease of operation improves, but sterility is compromised due to increased contamination risk

Engineering Contradiction:
Improvehandling easeVSAvoidcontamination risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The connector assembly divides the system into distinct segments: a non-sterile outer connector portion that is handled and a sterile inner tube portion that remains protected. The flange creates a clear separation zone, allowing operators to manipulate the connector without touching the sterile supply line, thus maintaining sterility while improving ease of operation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector acts as an intermediary component between the non-sterile environment and the sterile gas supply line. By providing a dedicated interface with the flange and locking mechanism, it eliminates the need for direct handling of the sterile tube, reducing contamination risk while maintaining operational ease

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a secure locking mechanism is implemented, then connection reliability improves, but device complexity increases

Engineering Contradiction:
Improveconnection securityVSAvoidlocking mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking mechanism utilizes dynamic rotation to transition from an inserted state to a locked state. The locking tab and light post are positioned to engage naturally during rotation, providing secure locking without requiring additional actuators, springs, or complex mechanical components

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs optical indicators (light posts and light pipe apertures) to provide visual confirmation of the locked state. When the connector is properly locked, light transmitted through the light pipe is blocked or altered by the light posts, providing clear visual feedback without adding mechanical complexity to the locking mechanism itself

Inventive Principle:
Principle #32Color changes

Data Source

PatentUS20250073441A1Connector assembly for fluid ports
Publication Date: 2025.03.06 ALCON INC
  • US20250073441A1 patent drawing
  • US20250073441A1 patent drawing
  • US20250073441A1 patent drawing

AI summary

The present disclosure generally relates to port connector assemblies for delivering infusion gases during ophthalmic surgeries and procedures. In some embodiments, the connector assembly includes a connector for a surgical console and a corresponding receiver for connecting the connector to the surgical console.