Rotating Electrical Machine Connector Replacement Design

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Solution Overview

Problem

Conventional drive-device-integrated rotating electrical machines have an integral housing and connector section, making it impossible to replace only the connector section and limiting the flexibility in connector arrangement.

Innovation Solution

The design allows for the sole replacement of the connector section and enhances flexibility by attaching it to different portions of the housing, enabling easy attachment and detachment while maintaining the use of a common drive device, and allows for varying the direction of power and signal terminals to adjust the connector arrangement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the housing section and connector section are configured integrally, then the structural strength and rigidity are improved, but the replaceability of the connector section deteriorates

Engineering Contradiction:
Improvestructural strengthVSAvoidconnector replaceability
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

The patent divides the drive device into two separate sections: a housing section and a connector section. The connector section is designed as an independent detachable unit that can be separated from the housing section. This segmentation allows the connector to be replaced independently without replacing the entire housing, thus improving ease of repair while maintaining structural integrity through proper connection interfaces.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If the housing section and connector section are configured integrally, then the manufacturing process is simplified, but the flexibility in connector arrangement deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidconnector arrangement flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

By separating the connector section from the housing section, the patent enables flexible arrangement of connectors in various positions and orientations. The connector section can be independently designed and positioned according to specific application requirements, providing adaptability while maintaining relatively simple manufacturing processes for each separate component.

Inventive Principle:
Principle #1Segmentation

3Ease of repair

If the connector section is made detachable, then the ease of replacement is improved, but the device complexity increases

Engineering Contradiction:
Improveconnector replaceabilityVSAvoidstructural complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The patent implements a detachable connector section through clear segmentation between the housing and connector. This is achieved by providing a housing-side opening portion and corresponding connector-side structures that enable straightforward attachment and detachment. The segmentation approach maintains relatively simple device complexity by using direct connection interfaces without complex mechanisms.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP2695794B1Rotating electrical machine incorporating drive device
Publication Date: 2019.12.25 MITSUBISHI ELECTRIC CORP
  • EP2695794B1 patent drawingFigure 1
  • EP2695794B1 patent drawingFigure 2
  • EP2695794B1 patent drawingFigure 3

AI summary

There is provided a drive-device-integrated rotating electrical machine, in which a radially protruding portion(35,39) is provided radially on at least one of a housing(17) and a heat sink(29) which constitute a storing section (22) of the drive device(8); an opening portion(36) is formed on at least one of the radially protruding portion(35); a connector section (34) is attachably/detachably attached onto the opening portion(36); and a connector-connecting portion(46) for electrically connecting the connector section with the drive device is provided in the vicinity of the opening portion.