Rotating Electric Machine Torque Ripple Suppression

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Solution Overview

Problem

Conventional rotating electric machines experience torque ripple due to spatially unbalanced electromagnetic fields caused by phase differences in currents between inverters, leading to vibration and noise issues.

Innovation Solution

A rotating electric machine design featuring a rotor with alternating magnetic poles, multi-phase stator windings, and a stator with teeth-arranged windings, where the phase differences between magnetomotive forces generated by different winding sections are controlled within specific ranges to cancel sixth- and twelfth-order harmonic components, thereby suppressing torque ripple.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a phase difference of electric currents is generated between the first inverter and the second inverter, then the electromagnetic field becomes spatially unbalanced, but torque ripple increases

Engineering Contradiction:
Improveelectromagnetic field balanceVSAvoidtorque ripple
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The armature winding is divided into multiple independent coil bodies (first coil body, second coil body, third coil body) with different winding directions and connection configurations. Each coil body generates magnetomotive force with specific phase characteristics, and their combined effect cancels out the harmful sixth- and twelfth-order harmonic components that cause torque ripple, while maintaining the beneficial phase difference for field balance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs asymmetric winding configurations where different coil bodies have different winding directions (clockwise vs. counter-clockwise) and different connection methods (series vs. parallel). This asymmetry creates magnetomotive forces with different phase shifts, which when combined, selectively cancel the harmful harmonic components while preserving the fundamental electromagnetic field balance.

Inventive Principle:
Principle #4Asymmetry

2Reliability

If coil bodies are arranged in 2n times rotation symmetry to balance electromagnetic field, then torque ripple is suppressed, but device complexity increases

Engineering Contradiction:
Improveelectromagnetic field balanceVSAvoidwinding arrangement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple coil bodies into a unified armature winding structure that shares common magnetic poles and stator teeth. The first, second, and third coil bodies are integrated such that they collectively form the complete armature winding, reducing the number of independent components while maintaining the complex phase relationships needed for harmonic cancellation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The armature winding structure serves multiple functions simultaneously: it generates the fundamental electromagnetic field for motor operation, cancels sixth-order harmonic components through specific phase relationships, and cancels twelfth-order harmonic components through complementary winding configurations. This multi-functionality is achieved within a single integrated winding system rather than requiring separate systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively cancels torque ripple components, reducing vibration and noise by ensuring balanced electromagnetic forces and uniform magnetomotive force amplitudes across the machine.

Implementation Method 1

an electromagnetic field generated in a gap between a rotor and a stator by the armature winding

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a rotor having a plurality of magnetic poles whose polarities alternate in a circumferential direction

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Data Source

PatentUS11342826B2Rotating electric machine
Publication Date: 2022.05.24 DENSO CORP
  • US11342826B2 patent drawing
  • US11342826B2 patent drawing
  • US11342826B2 patent drawing

AI summary

A rotating electric machine includes coil bodies formed as a first stator winding wound on first teeth, other coil bodies formed as a second stator winding wound on second teeth, and yet other coil bodies formed as the first stator winding and the second stator winding wound on third teeth. A phase difference between an electric current in the first stator winding wound on the third teeth and an electric current in the second stator winding wound on the third teeth is set so that respective phase differences of magnetomotive forces of the other coil bodies in three phases with respect to respective magnetomotive forces of the coil bodies in three phases and respective phase differences of magnetomotive forces of the yet other coil bodies in three phases with respect to respective magnetomotive forces of the other coil bodies in three phases are 20 degrees in electric angle.