Rotating Functional Module With Integrated Motor Output Shaft

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Solution Overview

Problem

The miniaturization of functional modules within smartphones is hindered by the need for external motor-driven rotation mechanisms, which increase gear sets and lead to backlash accumulation, occupying valuable internal space and increasing production costs.

Innovation Solution

Incorporating a motor assembly with an output shaft that protrudes from the housing, allowing the functional module to rotate relative to the body, thereby reducing the number of gear sets and eliminating backlash while saving space and reducing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an external motor-driven rotation mechanism is used to rotate the functional module, then the rotation function is achieved, but the number of gear sets increases and backlash accumulation occurs

Engineering Contradiction:
Improverotation functionVSAvoidnumber of gear sets
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The motor assembly is merged with the functional module housing, integrating the motor directly into the module structure. This eliminates the need for separate external motor mounting and reduces the number of intermediate gear sets required for rotation, thereby simplifying the overall device complexity while maintaining the rotation function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The output shaft of the motor assembly serves as an intermediary element that directly connects the motor to the functional module's rotation mechanism. This direct connection minimizes the number of gear sets and reduces backlash accumulation by eliminating intermediate transmission stages.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If conventional external motor-driven rotation is used, then the functional module can rotate, but valuable internal space is occupied

Engineering Contradiction:
Improverotation capabilityVSAvoidinternal space
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The motor assembly is nested within the functional module housing, with the motor and its components arranged in a compact, space-efficient configuration. The output shaft protrudes from the housing to enable rotation while the motor itself occupies minimal space within the module's internal volume, preserving valuable smartphone internal space.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If conventional rotation mechanisms with multiple gear sets are used, then rotation is achieved, but production costs increase

Engineering Contradiction:
Improverotation functionVSAvoidproduction costs
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The design extracts and eliminates unnecessary intermediate gear sets from the rotation mechanism, retaining only the essential motor assembly and output shaft. This reduction in component count directly lowers production costs by reducing the number of parts that need to be manufactured, assembled, and quality-checked.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention discards the conventional approach of using multiple gear sets for rotation, opting instead for a simplified motor assembly with a direct-output shaft. This elimination of redundant components reduces both material costs and manufacturing complexity, leading to lower production costs.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS11901791B2Electronic device and functional module thereof
Publication Date: 2024.02.13 ASUSTEK COMPUTER INC
  • US11901791B2 patent drawing
  • US11901791B2 patent drawing
  • US11901791B2 patent drawing

AI summary

A functional module is provided. The functional module is applied to an electronic device, and includes a housing, a functional member, and a motor assembly. Both the functional member and the motor assembly are disposed in the housing. The motor assembly includes a motor and an output shaft. The motor is configured to drive the output shaft to rotate. The output shaft protrudes from one side of the housing.