Rotating Nozzle Ring for High-Speed Interlaced Knot Production
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Solution Overview
Problem
Existing devices for producing interlaced knots in multifilament threads struggle to achieve a high number of stable knots per unit length, especially at higher thread feed speeds, due to insufficient air treatment.
Innovation Solution
The device enhances air treatment by designing the chamber aperture and nozzle bore spacing to allow multiple nozzle bores to connect simultaneously to the chamber aperture, generating intense pressurized air pulses that produce a high number of interlaced knots, with features like input and output thread guides and a movable cover to ensure thread contact and minimize air leakage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Speed
If a rotating nozzle ring with uniformly distributed nozzle bores is used, then thread feed speed can be increased, but the number of interlaced knots per unit length decreases
Solution Approach 1:
The patent applies the dynamics principle by making the nozzle ring rotatable rather than stationary. The nozzle ring can rotate at different speeds relative to the thread feed, allowing dynamic adjustment of the air treatment frequency. This enables the system to maintain high thread feed speeds while still generating sufficient pressure pulses to create the required number of interlaced knots per unit length, resolving the contradiction between speed and knot density.
2Quantity of substance
If air quantity per nozzle bore is reduced, then thread treatment becomes less intensive, but interlaced knot stability and formation are insufficient
Solution Approach 1:
The patent applies segmentation by dividing the air treatment into multiple discrete pressure pulses generated by individual nozzle bores rather than using a single continuous air stream. Each nozzle bore delivers a concentrated pulse of air to specific locations along the thread, creating multiple localized interlaced knots. This segmented approach allows sufficient total air quantity to be distributed as intensive localized pulses, ensuring both adequate treatment intensity and knot stability.
3Productivity
If the number of nozzle bores is increased to produce more knots, then air treatment intensity increases, but device complexity increases
Solution Approach 1:
The patent applies the universality principle by designing the nozzle ring to serve multiple functions: it distributes air through multiple nozzle bores, rotates at variable speeds to control treatment frequency, and can be adjusted to position specific nozzle bores at the chamber aperture. This multi-functional design allows a single component to achieve high knot production rates without proportionally increasing overall device complexity, as the rotating ring integrates several functions that would otherwise require separate mechanisms.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design significantly increases the number of interlaced knots per meter of thread length, achieving >20 knots per meter at thread feed speeds over 3,000 m/min, with improved knot stability and uniformity.
Implementation Method 1
Interlaced knots of this type are produced by means of pressurized air treatment of the threads
Implementation Method 2
each of the nozzle bores generates a pressure pulse within the guide groove
Implementation Method 3
an air quantity is determined, which is blown from the chamber aperture, via the nozzle bore, into the guide groove, for the purpose of swirling the multifilament threads
Data Source
AI summary
A device for producing interlaced knots in a multifilament thread is described. The device includes a rotating nozzle ring having a circumferential guide groove and a plurality of nozzle bores opening radially into the base of the guide groove. A stationary pressure chamber, having a chamber opening and an air connection, is associated with the nozzle ring, wherein by rotation of the nozzle ring the nozzle bores can be connected in turn to the chamber opening of the pressure chamber. To permit an intensive air treatment of the thread, the dimension of the chamber opening in the pressure chamber and the spacing of adjacent nozzle bores on the nozzle ring are designed such that as the nozzle ring rotates a plurality of nozzle bores are simultaneously connected to the chamber opening.


