Rotating Nozzle Ring for High-Speed Interlaced Knot Production

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Solution Overview

Problem

Existing devices for producing interlaced knots in multifilament threads struggle to achieve a high number of stable knots per unit length, especially at higher thread feed speeds, due to insufficient air treatment.

Innovation Solution

The device enhances air treatment by designing the chamber aperture and nozzle bore spacing to allow multiple nozzle bores to connect simultaneously to the chamber aperture, generating intense pressurized air pulses that produce a high number of interlaced knots, with features like input and output thread guides and a movable cover to ensure thread contact and minimize air leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a rotating nozzle ring with uniformly distributed nozzle bores is used, then thread feed speed can be increased, but the number of interlaced knots per unit length decreases

Engineering Contradiction:
Improvethread feed speedVSAvoidnumber of interlaced knots per unit length
Core Design Contradiction:
SpeedVSProductivity

Solution Approach 1:

The patent applies the dynamics principle by making the nozzle ring rotatable rather than stationary. The nozzle ring can rotate at different speeds relative to the thread feed, allowing dynamic adjustment of the air treatment frequency. This enables the system to maintain high thread feed speeds while still generating sufficient pressure pulses to create the required number of interlaced knots per unit length, resolving the contradiction between speed and knot density.

Inventive Principle:
Principle #15Dynamics

2Quantity of substance

If air quantity per nozzle bore is reduced, then thread treatment becomes less intensive, but interlaced knot stability and formation are insufficient

Engineering Contradiction:
Improveair quantityVSAvoidinterlaced knot stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies segmentation by dividing the air treatment into multiple discrete pressure pulses generated by individual nozzle bores rather than using a single continuous air stream. Each nozzle bore delivers a concentrated pulse of air to specific locations along the thread, creating multiple localized interlaced knots. This segmented approach allows sufficient total air quantity to be distributed as intensive localized pulses, ensuring both adequate treatment intensity and knot stability.

Inventive Principle:
Principle #1Segmentation

3Productivity

If the number of nozzle bores is increased to produce more knots, then air treatment intensity increases, but device complexity increases

Engineering Contradiction:
Improvenumber of interlaced knots per unit lengthVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies the universality principle by designing the nozzle ring to serve multiple functions: it distributes air through multiple nozzle bores, rotates at variable speeds to control treatment frequency, and can be adjusted to position specific nozzle bores at the chamber aperture. This multi-functional design allows a single component to achieve high knot production rates without proportionally increasing overall device complexity, as the rotating ring integrates several functions that would otherwise require separate mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design significantly increases the number of interlaced knots per meter of thread length, achieving >20 knots per meter at thread feed speeds over 3,000 m/min, with improved knot stability and uniformity.

Implementation Method 1

Interlaced knots of this type are produced by means of pressurized air treatment of the threads

Methodology Applied
Scientific EffectPressurized air treatment: Pressure Increase

Implementation Method 2

each of the nozzle bores generates a pressure pulse within the guide groove

Methodology Applied
Scientific EffectPressure pulse: Pressure Increase

Implementation Method 3

an air quantity is determined, which is blown from the chamber aperture, via the nozzle bore, into the guide groove, for the purpose of swirling the multifilament threads

Methodology Applied
Scientific EffectSwirling air flow: Turbulence

Data Source

PatentUS9027214B2Device for producing interlaced knots
Publication Date: 2015.05.12 OERLIKON TEXTILE GMBH & CO KG
  • US9027214B2 patent drawing
  • US9027214B2 patent drawing
  • US9027214B2 patent drawing

AI summary

A device for producing interlaced knots in a multifilament thread is described. The device includes a rotating nozzle ring having a circumferential guide groove and a plurality of nozzle bores opening radially into the base of the guide groove. A stationary pressure chamber, having a chamber opening and an air connection, is associated with the nozzle ring, wherein by rotation of the nozzle ring the nozzle bores can be connected in turn to the chamber opening of the pressure chamber. To permit an intensive air treatment of the thread, the dimension of the chamber opening in the pressure chamber and the spacing of adjacent nozzle bores on the nozzle ring are designed such that as the nozzle ring rotates a plurality of nozzle bores are simultaneously connected to the chamber opening.