Rotating Pin Header Connector for PCB Integration

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Solution Overview

Problem

Existing electronic controllers with connectors integrated into one casing member restrict the opening direction of the connector to a vertical orientation, limiting the selection of connectors and making it difficult to set the opening direction along the electronic circuit board.

Innovation Solution

Incorporating a guiding projection and guiding portion on the pin header and casing member, allowing the pin header to turn and align with the housing, enabling the connector's opening direction to be set along the electronic circuit board, even when the housing is formed integrally with one casing member.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the housing is formed integrally with one casing member and the electronic circuit board is sandwiched between the pair of casing members, then the connector structure is simplified and manufacturing is easier, but the opening direction of the connector is restricted to vertical direction only

Engineering Contradiction:
Improveconnector structure integrationVSAvoidconnector opening direction
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The pin header is designed to be rotatable relative to the electronic circuit board through a turning mechanism. During assembly, the pin header rotates from an initial position to a final position where its opening direction aligns with the electronic circuit board plane. This dynamic adjustment capability allows the connector opening direction to be changed from vertical to horizontal, resolving the contradiction between simplified integrated structure and limited opening direction.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If the pin header is mounted in advance on the electronic circuit board, then the assembly process is simplified, but the pin header necessarily interferes with the cover when the electronic circuit board is assembled to the cover

Engineering Contradiction:
Improveassembly processVSAvoidspatial interference
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The pin header is designed with rotational capability around a turning axis. During the assembly process, the pin header rotates dynamically to change its opening direction from vertical to horizontal, allowing it to pass through the cover without interference and then settle into its final position where the terminals extend horizontally. This dynamic movement resolves the spatial interference problem while maintaining the pre-mounted assembly advantage.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the opening direction of the connector is set to horizontal direction, then more connector selections are available, but the pin header necessarily projects from the outer shape of the electronic circuit board

Engineering Contradiction:
Improveconnector selectionVSAvoidouter shape profile
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

The pin header utilizes the thickness direction of the electronic circuit board as a turning axis. By rotating the pin header 90 degrees around this axis, the opening direction changes from vertical to horizontal while the pin header remains contained within the outer shape boundaries of the electronic circuit board. The terminals extend horizontally in the plane of the circuit board without projecting beyond its outer轮廓, thus achieving both horizontal opening capability and compact外形.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9277658B2Electronic controller and method of manufacturing the electronic controller
Publication Date: 2016.03.01 MITSUBISHI ELECTRIC MOBILITY CORP
  • US9277658B2 patent drawing
  • US9277658B2 patent drawing
  • US9277658B2 patent drawing

AI summary

Provided is an electronic controller which enables an opening direction of a connector to be set along an electronic circuit board. The electronic controller includes first guiding projections (7a) and second guiding projections (7b) formed on a cover (2), and first guiding grooves (8a) to be brought into engagement with the first guiding projections (7a) and second guiding grooves (8b) to be brought into engagement with the second guiding projections (7b), which are formed on pin headers (4). The first guiding projections (7a) and the second guiding projections (7b) move respectively along the first guiding grooves (8a) and the second guiding grooves (8b). As a result, the pin headers (4) turn to be assembled to housings (14).