Rotating Plasma Filament for Efficient Chemical Reaction

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Solution Overview

Problem

Existing plasma technologies face inefficiencies in achieving optimal conditions for direct chemical reactions with high activation barriers, preventing reverse reactions, and recovering energy losses, particularly due to irreversible energy losses in electron heating and limited control over plasma uniformity and power scaling.

Innovation Solution

A plasma chemical reactor design featuring a cylindrical anode, coaxial cathode, and high voltage power supply with a low current and high voltage configuration, allowing for a rotating plasma filament with controlled non-equilibrium and spatial uniformity, enabling efficient energy use and reduced electrode erosion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If non-equilibrium discharge is used to provide high electric field strength for electron acceleration, then direct chemical reactions are enhanced, but irreversible energy losses increase due to electron heating

Engineering Contradiction:
Improvedirect chemical reaction rateVSAvoidirreversible energy loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The plasma filament is made dynamic by rotating it along the gas flow direction using a rotating electrode, creating a moving plasma structure that continuously interacts with fresh gas while allowing energy recuperation in the trailing zone

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system recovers thermal energy from the plasma filament that would otherwise be lost, by designing the filament to move through the gas flow and transfer heat to subsequent gas portions, converting what would be irreversible loss into useful heating

Inventive Principle:
Principle #34Discarding and recovering

2Productivity

If thermal discharge is used to heat all gas molecules to overcome activation barrier, then chemical reactions are enhanced, but energy efficiency decreases due to heating all molecules

Engineering Contradiction:
Improvechemical reaction rateVSAvoidenergy efficiency
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

Instead of heating all gas molecules uniformly, the system creates a localized plasma filament that concentrates energy in a specific region, heating only the gas molecules that pass through this localized zone while maintaining cold conditions elsewhere

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The rotating plasma filament continuously exposes different portions of gas to the high-temperature zone, creating a dynamic heating pattern that processes gas efficiently without requiring bulk heating of the entire gas volume

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If plasma is made spatially uniform and stationary, then reaction conditions are stable, but reverse chemical reactions cannot be prevented

Engineering Contradiction:
Improvereaction condition stabilityVSAvoidnet product yield
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The plasma filament is rotated along the gas flow, creating a moving reaction zone that continuously processes fresh gas and removes products from the high-temperature zone, preventing reverse reactions while maintaining stable operating conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rotating electrode creates periodic plasma filament formation and movement, establishing a cyclic process where gas is continuously heated and then rapidly cooled, preventing reverse reactions through periodic thermal processing

Inventive Principle:
Principle #19Periodic action

4Reliability

If high current is used to maintain plasma, then plasma stability is improved, but electrode erosion increases

Engineering Contradiction:
Improveplasma stabilityVSAvoidelectrode erosion
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The plasma filament is made to move and rotate rather than remain stationary, distributing the thermal and mechanical stress across different electrode regions over time, preventing localized erosion while maintaining plasma stability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The periodic rotation and movement of the plasma filament creates cyclic stress patterns on the electrodes, allowing any given electrode region to recover between stress cycles, reducing cumulative erosion while maintaining continuous plasma operation

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances energy efficiency by minimizing electrode erosion, increasing gas velocity for effective quenching, and allowing for controllable plasma conditions, achieving efficient chemical reactions with reduced energy losses and operational costs.

Implementation Method 1

After applying voltage to the electrodes, the electric breakdown takes place in the narrowest gap. Then the electric arc appearing after breakdown starts moving in the gas flow

Methodology Applied
Scientific EffectElectrical breakdown: Electric Arc

Implementation Method 2

all energy of the electrons, which during acceleration process goes into the heating of the gas, is lost

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

hot plasma channel between the between the anode and the cathode

Methodology Applied
Scientific EffectPlasma heating: Plasma

Implementation Method 4

The classical form of gliding arc electrical discharge... the arc filament elongates. Voltage applied to this arc filament increases because of the increase of the filament length

Methodology Applied
Scientific EffectGliding arc discharge: Electric Arc

Implementation Method 5

modify initial molecules by direct electron collision... electrons have extremely high energy capable to dissociate molecules

Methodology Applied
Scientific EffectElectron impact dissociation: Electron Impact Desorption

Implementation Method 6

the arc filament starts moving in the gas flow from the point with narrowest gap... the arc filament elongates and rotates at the same time

Methodology Applied
Scientific EffectPlasma flow: Plasma

Data Source

PatentUS10477666B2Method and system for carrying out plasma chemical reaction in gas flow
Publication Date: 2019.11.12 DM ECO PLASMA INC
  • US10477666B2 patent drawing
  • US10477666B2 patent drawing
  • US10477666B2 patent drawing

AI summary

A plasma chemical reactor including an anode having a generally cylindrical shape and an axis of rotational symmetry; a cathode inside the anode and co-axial with the anode; a hot plasma channel between the between the anode and the cathode; a gas input module providing gas flow into the anode; a gas output module at a distal end of the anode; and a high voltage power supply providing with a current in a range of 0.1-1.0 A. The high voltage power supply provides a voltage to the cathode in a range of 0-5 kV, a power of at least 1 kW, and a voltage/current ratio of at least 1000 V/A.