Rotating Platform Vibration for Additive Manufacturing Powder Removal

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Solution Overview

Problem

Existing additive manufacturing techniques face challenges in efficiently removing excess powder from internal cavities of complex components, particularly cooling channels, which can lead to poor component quality and functionality due to trapped material.

Innovation Solution

An apparatus with a rotating platform and actuation means that allows for varying orientations and mechanical agitation, using air pressure or piezoelectric/electromechanical drivers to shake out excess powder from intricate cavities, enabling efficient removal of powder from both heavy and lightweight components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If small or thin tools are used to remove powder from internal spaces, then access to narrow passages is improved, but removal efficiency deteriorates due to poor evacuation capability

Engineering Contradiction:
Improveaccess to internal spacesVSAvoidpowder removal efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent replaces manual mechanical removal tools with a vibration-based mechanical system. The shaking table generates oscillatory motion that agitates trapped powder particles, causing them to loosen and move toward evacuation openings. This substitution of manual tool-based removal with vibration-induced particle movement resolves the contradiction by enabling efficient powder evacuation from complex internal geometries without requiring direct mechanical access with small tools.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The core invention employs mechanical vibration through a shaking table that oscillates at predefined frequencies. This vibration agitates the powder particles trapped in internal cavities and cooling channels, causing them to become dislodged and migrate toward evacuation openings. The vibration mechanism directly addresses both aspects of the contradiction: it enables access to narrow passages through particle agitation rather than physical tool insertion, while simultaneously improving removal efficiency through continuous oscillatory motion that prevents powder re-deposition.

Inventive Principle:
Principle #18Mechanical vibration

2Ease of operation

If manual handling and physical manipulation are used to remove powder from heavy components, then direct control is improved, but removal effectiveness deteriorates due to operator limitations

Engineering Contradiction:
Improvedirect controlVSAvoidpowder removal completeness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements a self-service mechanism where the component itself participates in the powder removal process. By placing the component on the shaking table, the vibration-induced agitation causes powder to move and evacuate automatically without requiring operator manipulation. This self-service approach resolves the contradiction by enabling complete powder removal through automated vibration and gravity-assisted evacuation, eliminating operator limitations while maintaining process control through programmable vibration parameters.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical manipulation with an automated vibration-based system. The shaking table generates controlled oscillatory motion that substitutes for operator hand movements, while the combination of vibration and gravity creates automatic powder evacuation. This mechanical substitution resolves the contradiction by providing reliable, complete powder removal through automated means that overcome human physical limitations while maintaining precise control over the removal process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If components are shaken at high amplitude to remove trapped powder, then powder evacuation is improved, but component stability deteriorates due to excessive movement

Engineering Contradiction:
Improvepowder evacuation efficiencyVSAvoidcomponent positioning stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent employs dynamic control of the shaking table, allowing adjustment of vibration amplitude, frequency, and duration based on component characteristics and powder removal requirements. This dynamic approach resolves the contradiction by enabling optimization of vibration parameters: sufficient amplitude and frequency are applied to evacuate powder effectively, while the controlled and time-limited nature of the vibration maintains component stability. The system adapts vibration intensity to the specific removal needs without causing excessive or prolonged component movement.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes parameter changes in the vibration characteristics (amplitude, frequency, duration) to control the powder removal process. By adjusting these parameters, the system achieves effective powder evacuation while maintaining component stability. The ability to modify vibration parameters allows optimization for different component types, weights, and internal geometries, resolving the contradiction between evacuation efficiency and stability through controlled parameter variation rather than fixed high-amplitude operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively removes excess powder from complex geometries, ensuring improved component quality and functionality by allowing thorough powder extraction without manual handling, even from heavy components with bulky cavities.

Implementation Method 1

The apparatus further comprises an actuation means for mechanically actuating the platform at a predefined frequency or frequency range

Methodology Applied
Scientific EffectMechanical vibration: Vibration

Implementation Method 2

In an embodiment the actuation means is driven by piezoelectric and/or electromechanical means

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11148368B2Apparatus for additive manufacturing and use of the apparatus
Publication Date: 2021.10.19 SIEMENS ENERGY GLOBAL GMBH & CO KG
  • US11148368B2 patent drawing
  • US11148368B2 patent drawing

AI summary

An apparatus for additive manufacturing includes a platform comprising a fixing device for fixing a component to the platform, wherein the platform is configured to vary an orientation of the component over an angle of at least 360° according to at least one spatial direction, and an actuation device for mechanically actuating the platform at a predefined frequency.