Rotating Pop-Up Sensor Module for Single-Hole Vehicle Sensing

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Solution Overview

Problem

The increasing number of sensors in vehicles leads to exterior complexity and degradation of outward beauty due to the need for multiple sensor holes, which limits design freedom and visibility.

Innovation Solution

A multi-matching sensing system where multiple sensors, cameras, or light sources are assembled as a single unit and matched with a single hole using a rotation and location matching motion, allowing for variable external exposure and lighting effects without forming multiple holes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple sensor holes are created to accommodate increasing number of sensors, then sensing function coverage is improved, but exterior complexity and design freedom are degraded

Engineering Contradiction:
Improvesensing function coverageVSAvoidexterior complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple sensors (ultrasonic sensor, LiDAR, camera) are integrated into a single sensor module that occupies one hole in the bumper. This merging of multiple sensing functions into one unified module reduces the number of holes required while maintaining comprehensive sensing coverage.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor module is designed to perform multiple sensing functions simultaneously (ultrasonic detection, LiDAR scanning, camera imaging) through a single integrated unit. This multi-functional design allows one hole to serve multiple sensing purposes, reducing exterior complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple sensor holes are created to accommodate increasing number of sensors, then sensing function coverage is improved, but outward beauty is degraded

Engineering Contradiction:
Improvesensing function coverageVSAvoidoutward beauty
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

Multiple sensors are combined into a single module that fits within one hole, reducing the visual impact on the vehicle's exterior appearance while maintaining comprehensive sensing capabilities.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If one sensor is matched with one hole using one-to-one matching method, then sensor installation is simplified, but design freedom is degraded

Engineering Contradiction:
Improvesensor installation simplicityVSAvoiddesign freedom
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The sensor module is designed as a universal unit that can perform multiple sensing functions (ultrasonic, LiDAR, camera) through a single hole, providing design flexibility without complicating the installation process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables selective operation of sensing functions, reduces exterior hole visibility, integrates multiple sensing functions, and allows for color and lighting variations, enhancing both functionality and aesthetic appeal while maintaining design freedom.

Implementation Method 1

a moving housing configured to backward move by electromagnetic attraction according to magnetization of an electromagnet housing

Methodology Applied
Scientific EffectElectromagnetic attraction: Electromagnet

Implementation Method 2

to forward move by a spring restoring force of a pop-up member

Methodology Applied
Scientific EffectSpring restoring force: Spring

Data Source

PatentUS11856283B2Multi-matching sensing system and vehicle using the same
Publication Date: 2023.12.26 HYUNDAI MOTOR CO LTD
  • US11856283B2 patent drawing
  • US11856283B2 patent drawing
  • US11856283B2 patent drawing

AI summary

A multi-matching sensing system applied to a vehicle includes a rotation drum to which first, second and third pop-up modules pulled by electromagnetic attraction according to the supply of current and pushed by a spring restoring force of the spring are fixed to have angle relationship, a rotation device configured to rotate the rotation drum, and a multi-matching body holder having a connector connected to a wire harness in which a power line is formed with a transmission/reception circuit connected to each of the first, second and third pop-up modules and the rotation device.