Rotating Profile Connector for Tool-Free Clamping

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Solution Overview

Problem

Existing connecting elements for profile elements lack sufficient clamping force and require additional tools for assembly, limiting their effectiveness and ease of use.

Innovation Solution

A connecting element with offset connecting sections featuring clamping surfaces and projections that generate a clamping force through rotation, allowing a press fit and tool-free assembly by rotating the element to align profile elements diagonally or transversely.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a connecting element is rotated to generate clamping force, then the clamping effect is improved, but additional tools are required for assembly

Engineering Contradiction:
Improveclamping forceVSAvoidassembly ease
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The connecting element is designed to generate clamping force through its own rotation without requiring external tools. The connecting element itself serves as the tool by having engagement surfaces that can be directly manipulated to rotate and clamp the profile elements together.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If the connecting element is designed for tool-free assembly, then ease of operation is improved, but clamping force may be insufficient

Engineering Contradiction:
Improveassembly easeVSAvoidclamping force
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The connecting element utilizes angular/rotational movement to transform a simple insertion action into a force-generating clamping mechanism. By rotating the connecting element after insertion, the clamping force is generated through dimensional transformation from linear insertion to angular rotation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If the connecting element connects profile elements at angles, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improveconnection angle flexibilityVSAvoidconnecting element structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The connecting element is designed with dynamic characteristics that allow it to adapt to different connection angles. The element can be inserted in various orientations and then rotated to achieve the desired angular relationship between profile elements, providing versatility without requiring multiple specialized components.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a robust, tool-free connection with enhanced clamping force, ensuring secure assembly and alignment of profile elements without additional tools, suitable for various materials like aluminum, zinc, and fiber-reinforced plastics.

Implementation Method 1

The connecting element (10) can be rotated about an axis of rotation (D) in order to clamp the at least two profile elements (100, 200) against one another

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

The second connecting section (14) is designed such that it can be received in a receptacle (102) of one of the two profile elements (100) via a press fit

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentEP3557084B1Connecting element for connecting profile elements
Publication Date: 2025.09.10 SCHLETTER INTERNATIONAL BV
  • EP3557084B1 patent drawingFigure 1~2
  • EP3557084B1 patent drawingFigure 3
  • EP3557084B1 patent drawingFigure 4~5

AI summary

The present invention relates to a connecting element (10) for connecting at least two profile elements (100, 200), wherein the connecting element (10) is rotatable about an axis of rotation (D) to generate a clamping force, wherein the connecting element (10) has at least one first connecting section (12) and at least one second connecting section (14), each designed for receiving in one of the profile elements (100, 200), wherein the first connecting section (12) has at least one first clamping surface (20, 22), wherein the at least one first clamping surface (20, 22) is designed with a predetermined clamping contour (KK1), wherein the second connecting section (14) has at least one second clamping surface (24, 74), wherein the first clamping surface (20, 22) faces the second connecting section (14) and the second clamping surface (24, 74) faces the first connecting section (12).wherein the first connecting section (12) and the second connecting section (14) are designed such that the profile elements (100, 200) connected via the connecting element (10) run obliquely to each other or crosswise.