Rotating Receptacle Array for High-Speed Object Sorting
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Solution Overview
Problem
Existing systems for counting small objects, such as seeds, are inefficient and require manual intervention, as they cannot automatically sort and deposit objects into varying quantities at a high rate of speed and accuracy.
Innovation Solution
A system comprising a singulating and counting module, a diverter and accumulator module, and an object collection module, which automatically separates, counts, and directs small objects into varying quantities to corresponding collection receptacles, using a computer-based control system to coordinate operations and ensure precise sorting without manual interruption.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a vibratory bowl feeder with photoelectric eye counting is used, then objects can be counted and deposited into collection receptacles, but manual intervention is required after each desired amount is parsed, reducing productivity
Solution Approach 1:
The system pre-positions multiple collection receptacles in a rotating array beneath the discharge funnel, allowing continuous operation without manual intervention. While one receptacle is being filled, the system can prepare the next receptacle position, eliminating idle time between counting cycles
Solution Approach 2:
The automated system maintains continuous operation by seamlessly transitioning between multiple receptacles. The rotation mechanism ensures that as one receptacle completes its fill, another is already in position to receive the next batch, eliminating gaps in the counting process
2Measurement precision
If the counting device is stopped for receptacle replacement, then accurate counting can be maintained, but throughput rate decreases
Solution Approach 1:
Multiple receptacles arranged in a rotating array allow the system to maintain continuous counting operation. While one receptacle is being filled and verified, the rotation mechanism positions the next empty receptacle, eliminating stoppages and maintaining both accuracy and throughput
3Device complexity
If manual interaction is required for receptacle removal and replacement, then system complexity is reduced, but ease of operation deteriorates
Solution Approach 1:
The system performs automatic receptacle handling through its rotation mechanism. The multi-position receptacle array self-manages the transition between filling and emptying states without requiring external manual intervention, making the system self-sufficient and eliminating repetitive manual tasks
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables high-speed and accurate sorting of small objects into varying quantities, significantly improving efficiency and throughput by automating the process, allowing for continuous operation without manual intervention.
Implementation Method 1
each object passes a photoelectric eye to be counted
Data Source
AI summary
The present disclosure provides systems and methods for counting a plurality of objects and parsing the objects into groups of varying quantities. In various embodiments, the system includes a singulating and counting module operable to singulate and count a plurality of objects from a large volume of the objects. Additionally, the system includes a diverter and accumulator module operable to receive the singulated objects, parse the objects into groups of varying quantities, and direct each group into a selected one of a plurality of discharge funnels. Furthermore, the system includes an object collection module operable to position a plurality of object collection receptacles adjacent the discharge funnels such that each group of objects is deposited into a respective corresponding one of the object collection receptacles.