Rotating Receptacle Walls for Flexible Packaging Orientation
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Solution Overview
Problem
Existing packaging and grouping devices limit the variety of packing patterns and fail to prevent slipping of packaging units, which can lead to damage during the packaging process.
Innovation Solution
A packaging and grouping device with a receptacle unit featuring a band-like side wall that can rotate and adjust its surface area and position, allowing for flexible orientation of packaging units and minimizing slipping through a motor-driven band system.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If packaging units are inserted into a receptacle with rigid flaps or walls, then the structure provides stable containment, but the device cannot achieve diverse packing patterns and allows slipping of individual units
Solution Approach 1:
The receptacle employs movable walls that can rotate between horizontal and vertical positions, transforming the structure from static to dynamic. This allows the same receptacle to accommodate different packing patterns (horizontal stacking, vertical stacking, mixed orientations) while maintaining stable containment through the movable walls that adapt to each configuration.
Solution Approach 2:
The receptacle utilizes changeable parameters by rotating walls between horizontal and vertical orientations. This parameter change enables the receptacle to switch between different packing configurations and patterns, achieving versatility while maintaining structural integrity and preventing slipping through the adaptive positioning of walls.
2Adaptability or versatility
If the receptacle structure is made more complex to achieve diverse packing patterns, then packing pattern variety increases, but the device complexity increases
Solution Approach 1:
Instead of using multiple fixed receptacles or complex mechanisms, the invention employs simple movable walls that can rotate between horizontal and vertical positions. This dynamic approach achieves diverse packing patterns through a single receptacle with minimal additional components, avoiding the need for complex multi-component systems.
Solution Approach 2:
The movable walls serve multiple functions: they define the boundaries of the receptacle, enable different packing patterns through rotation, and provide structural support for stable containment. This multi-functionality reduces the need for separate components, simplifying the overall device structure while achieving versatility.
3Productivity
If packaging units are compressed to optimize space utilization, then space efficiency improves, but the likelihood of damage to packaging units and contents increases
Solution Approach 1:
The movable walls allow the receptacle to dynamically adjust its internal configuration, enabling efficient space utilization through optimal packing patterns while avoiding excessive compression. The walls can be positioned to create appropriate spacing and support structures that prevent damage during the packing process.
Solution Approach 2:
The movable walls and receptacle structure provide beforehand cushioning by creating a controlled environment that prevents excessive compression of packaging units. The structure allows for gradual assembly and appropriate spacing, cushioning against the harmful effects of over-compression before damage can occur.
Data Source
AI summary
A packaging arrangement for packaging packages and a method of packaging packages using a packaging arrangement, in which the packages are moved into a receptacle supported on a flexible band. The band is moved to rotate the receptacle to allow at least one additional package to be inserted into the receptacle through another side.