Rotating Reflector Beam Switch for Low Latency Fiber Steering

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Solution Overview

Problem

Existing beam switching systems in fiber lasers face latency issues due to the use of linear stages and require multiple moving components, which can increase complexity and reduce reliability.

Innovation Solution

A rotating reflector beam switch system that uses a motorized rotating stage with a single moving component and a reflector to steer the laser beam between multiple receiving fibers, reducing latency and complexity by eliminating the need for multiple moving parts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If linear stages are used for beam switching, then the system can achieve beam direction control, but the switching latency increases and reliability decreases

Engineering Contradiction:
Improvebeam switching speedVSAvoidsystem reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system divides the beam switching function into multiple fixed reflectors positioned at different angles, with only a single rotating component selecting among them. This segmentation eliminates the need for linear stage movement while maintaining beam control capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of moving the beam source linearly to change direction, the invention inverts the approach by keeping the source fixed and rotating a selector component that chooses among multiple fixed reflectors. This inversion transforms a linear motion problem into a rotational selection problem.

Inventive Principle:
Principle #13The other way round (Inversion)

2Measurement precision

If multiple moving components are used for beam switching, then the system can achieve precise beam control, but the device complexity increases

Engineering Contradiction:
Improvebeam control precisionVSAvoidnumber of moving components
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention merges multiple beam control functions into a single rotating component that selects among fixed reflectors. This consolidation reduces the number of moving parts from multiple linear stages to just one rotating element, simplifying the overall device structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single rotating component serves multiple functions: it acts as a selector switch, a positioning mechanism, and a synchronization element for all beam routing decisions. This multi-functionality eliminates the need for separate moving components for each control task.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The rotating reflector beam switch system achieves faster beam switching with reduced latency and increased reliability by using a single moving component, allowing for efficient and precise control of the laser beam between multiple receiving fibers.

Implementation Method 1

a reflector to steer the laser beam between multiple receiving fibers

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS20240241321A1Rotating Beam Switch
Publication Date: 2024.07.18 NLIGHT INC
  • US20240241321A1 patent drawing
  • US20240241321A1 patent drawing
  • US20240241321A1 patent drawing

AI summary

An apparatus may steer an optical beam provided by a collimating optical module to a selected one of receiving optical modules. The apparatus may comprise an optical component to receive the optical beam provided by the collimating optical module; and a motorized rotation stage including a base and a rotating section, wherein the rotating section is restricted to rotation, relative to the base, about a single axis; wherein the optical component is mounted to the rotating section, and the apparatus further includes circuitry to control the motorized rotation stage to rotate the platform or stage amongst different rotational positions that correspond to the receiving optical modules, respectively; and wherein the optical component guides (by reflection, refraction, or the like, or combinations thereof) the optical beam to the selected one of the receiving optical modules based on a current rotational position of the rotating section. Other embodiments may be disclosed/claimed.