Rotating Screw Oil Separator with Hydrophilic Membrane

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Solution Overview

Problem

Current oil spill cleanup methods, such as using emulsifying agents and oil absorbent fabrics, face inefficiencies and secondary pollution issues, and existing equipment like oil skimmers collect excessive water, reducing oil collection efficiency and leading to sludge accumulation problems.

Innovation Solution

A rotating type foreign substance collection equipment featuring a screw body with a spiral wing and a separation membrane that allows water to penetrate while trapping oil, utilizing a porous, hydrophilic separation membrane and a storage system to enhance oil collection efficiency and prevent sludge accumulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a conventional oil skimmer is used to collect oil, then oil can be collected from the water surface, but a larger amount of water is collected along with the oil, resulting in low oil collection efficiency

Engineering Contradiction:
Improveoil collection efficiencyVSAvoidwater collection amount
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent employs a screw type oil collection component with porous characteristics that allows water to pass through while retaining oil on the surface. The porous structure enables selective permeation based on fluid properties, allowing the system to collect oil efficiently while discharging water through the separation membrane, thereby resolving the contradiction between oil collection efficiency and water collection amount

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The separation membrane is applied specifically to the screw type oil collection component, creating a localized separation function. The membrane's selective permeability properties are concentrated at the critical interface where oil-water separation occurs, allowing water to pass through while oil is collected, thus improving oil collection efficiency without excessive water collection

Inventive Principle:
Principle #3Local quality

2Reliability

If an abrasion resistant packing member is fitted to the screw outer peripheral surface to prevent direct contact with the water filter, then the water filter is protected from abrasion, but sludge accumulates between the packing member and the water filter, causing increased maintenance costs and reduced treatment efficiency

Engineering Contradiction:
Improvewater filter durabilityVSAvoidtreatment operation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent removes the packing member component entirely from the screw type oil collection component design. By eliminating the packing member, the source of sludge accumulation is removed, while the screw component directly contacts the water-filtering system in a controlled manner that prevents filter damage, thus resolving the contradiction between filter protection and treatment efficiency

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The screw type oil collection component is designed to perform both oil collection and water filtration functions without requiring additional protective packing members. The component's own structure provides the necessary protection and separation functions, preventing sludge accumulation while maintaining filter durability and treatment efficiency

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables rapid and efficient oil collection with high-speed separation and storage, reducing water collection and eliminating sludge accumulation issues, thereby improving oil spill response efficiency.

Implementation Method 1

a porous, hydrophilic separation membrane that allows water to penetrate while trapping oil

Methodology Applied
Scientific EffectHydrophilicity: Hydrophile

Implementation Method 2

a porous, hydrophilic separation membrane that allows water to penetrate while trapping oil

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 3

a screw body including a spiral wing part continuously formed along a central shaft

Methodology Applied
Scientific EffectScrew mechanism: Screw

Data Source

PatentUS10933354B2Rotating type foreign substance collection equipment
Publication Date: 2021.03.02 KOREA INST OF SCI & TECH
  • US10933354B2 patent drawing
  • US10933354B2 patent drawing
  • US10933354B2 patent drawing

AI summary

The present disclosure relates to a rotating type foreign substance collection equipment, and according to an embodiment of the present disclosure, there is an effect in separating and collecting foreign substances such as oil from foreign substance-fluid mixtures at high speeds by the separation membrane that traps foreign substances such as oil that float in water while allowing sea water or river water to pass through and be discharged.