Rotating Three-Phase to Two-Phase Transformer Design

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Solution Overview

Problem

Current solutions for transferring energy from a three-phase source to a two-phase source are inefficient due to large mass and volume requirements, and issues like current inrush and residual magnetization, with no existing rotating three-phase to two-phase transformer available.

Innovation Solution

A rotating three-phase-two-phase transformer design featuring a three-phase part and a two-phase part that rotate relative to each other, composed of ferromagnetic materials with specific toroidal coil configurations and connections to achieve balanced energy transfer, minimizing volume and mass while avoiding complex coil shapes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If fixed three-phase-two-phase transformer and single-phase rotating transformers are used, then energy transfer function is achieved, but mass and volume become large

Engineering Contradiction:
Improveenergy transfer capabilityVSAvoidmass and volume
Core Design Contradiction:
PowerVSWeight of stationary object

Solution Approach 1:

The patent combines three-phase and two-phase transformer functions into a single integrated rotating transformer structure. The primary winding (three-phase) and secondary winding (two-phase) are housed together in one transformer body with a shared magnetic core, eliminating the need for separate fixed and rotating transformer units. This merging reduces overall mass and volume while maintaining full energy transfer capability.

Inventive Principle:
Principle #5Merging (Combining)

2Power

If fixed three-phase-two-phase transformer is used, then energy transfer is achieved, but current inrush and residual magnetization problems occur

Engineering Contradiction:
Improveenergy transfer capabilityVSAvoidcurrent inrush and residual magnetization issues
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent employs a rotating transformer design where the secondary winding is mechanically rotated relative to the primary winding. This dynamic rotation allows the transformer to avoid the static magnetic saturation and residual magnetization problems that plague fixed transformers. The continuous motion prevents magnetic flux from becoming trapped, eliminating residual magnetization effects and reducing current inrush during operation.

Inventive Principle:
Principle #15Dynamics

3Power

If three single-phase rotary transformers with Leblanc connection are used, then energy transfer is achieved, but device complexity increases

Engineering Contradiction:
Improveenergy transfer capabilityVSAvoidnumber of transformers and connections
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent integrates three-phase primary windings and two-phase secondary windings into a single transformer core structure. The magnetic core contains all necessary magnetic paths and the windings are arranged to achieve the three-to-two phase conversion directly within one device. This eliminates the need for multiple separate single-phase transformers and complex Leblanc connection arrangements, significantly simplifying the overall device structure.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient, balanced energy transfer between three-phase and two-phase sources with reduced mass and volume, eliminating issues of current inrush and residual magnetization, and allowing for flexible transformer configurations.

Implementation Method 1

the two-phase coils comprising a first toroidal coil with axis A in the first notch, a second toroidal coil with axis A in the first notch, a third A-axis toroidal coil in the second notch and a fourth A-axis toroidal coil in the second notch

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the three-phase part comprising a first body made of ferromagnetic material and coils three-phase, the two-phase part comprising a second body made of ferromagnetic material

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Data Source

PatentEP2847773B1Three-phase/two-phase rotary transformer
Publication Date: 2016.04.20 LABINAL POWER SYST
  • EP2847773B1 patent drawingFigure 1
  • EP2847773B1 patent drawingFigure 2
  • EP2847773B1 patent drawingFigure 3A~3E

AI summary

The invention relates to a three-phase/two-phase transformer (10) comprising a three-phase part (11) and a two-phase part (12) which can rotate about an axis A in relation to one another, the three-phase part (11) comprising a first body made from ferromagnetic material and three-phase windings (24, 25, 26, 27), the two-phase part (12) comprising a second body made from ferromagnetic material and two-phase windings (28, 29, 30, 31), the second body defining a first annular slot (34) of axis A and a second annular slot (35) of axis A, the two-phase windings comprising a first toroidal winding (29) of axis A in the first slot (34), a second toroidal winding (28) of axis A in the first slot (34), a third toroidal winding (30) of axis A in the second slot (35) and a fourth toroidal winding (31) of axis A in the second slot (35), the first winding (29) and the fourth winding (31) being connected in series, and the second winding (28) and the third winding (30) being connected in series.