Rotating Upper Cover Label Printer Cutter Mechanism

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Solution Overview

Problem

Conventional label printers require complex operations to set the strip-form printing medium through a narrow gap between the upper and lower blades of the cutter mechanism, making it difficult to load and maintain the printer.

Innovation Solution

A label printer design featuring a guillotine-type cutter mechanism with a rotating upper cover and frame, allowing the upper blade to separate from the lower blade, enabling easy access and maintenance by creating a wide opening, and allowing the upper cover and frame to be integrally or independently rotated for loading and maintenance operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the upper cover is closed to maintain the cutter mechanism structure, then the structural integrity is improved, but the ease of operation deteriorates due to narrow access for setting the printing medium

Engineering Contradiction:
Improvestructural integrityVSAvoidease of setting printing medium
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The upper cover is designed to be rotatable relative to the main body, transforming from a static closed structure to a dynamic adjustable structure. This allows the upper cover to rotate open, creating wide access space for easily setting the printing medium while maintaining structural integrity when closed during operation

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If the upper blade is fixed to the upper cover, then the manufacturing simplicity is improved, but the ease of repair deteriorates due to interference during maintenance operations

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidease of maintenance
Core Design Contradiction:
Ease of manufactureVSEase of repair

Solution Approach 1:

The upper blade is segmented from the upper cover by being mounted on a pivotable holder. This segmentation allows the blade assembly to be independently rotated away from the maintenance area, enabling easy repair and cleaning operations on the thermal head and ink ribbon mechanism without blade interference, while maintaining simple manufacturing through straightforward mounting

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If the upper cover and upper frame are fixed together, then the structural stability is improved, but the adaptability deteriorates due to limited access for loading and maintenance

Engineering Contradiction:
Improvestructural stabilityVSAvoidaccessibility for maintenance
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The upper cover and upper frame are connected through a rotatable integration mechanism rather than being permanently fixed. This dynamic connection allows the assembly to rotate between a closed stable position for printing operations and an open accessible position for loading and maintenance, achieving both structural stability and operational adaptability

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8235613B2Label printer having a cutter mechanism for cutting a strip-form printing medium
Publication Date: 2012.08.07 SATO CO LTD
  • US8235613B2 patent drawing
  • US8235613B2 patent drawing
  • US8235613B2 patent drawing

AI summary

A label printer includes a cutter mechanism, a main body frame, and an upper cover. The cutter mechanism includes an upper blade which is a fixed blade and a lower blade which is a moving blade that advances and retreats relative to the upper blade, and that cuts a printing medium by causing the lower blade to advance and retreat relative to the upper blade. The lower blade is attached to the main body frame. The upper blade is attached to the upper cover, which opens and closes an upper portion of the main body frame. The upper blade is separated from the lower blade when the upper cover is opened.