Rotating Vane Cover Cooling for Uniform Airflow in Spinning Assemblies

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Solution Overview

Problem

Existing air cooling systems for electronic spinning assemblies in vehicles, such as those used in autonomous vehicles, often fail to adequately cool all areas, including heat sinks and camera arrays, due to design limitations and airflow inefficiencies.

Innovation Solution

A system utilizing static vanes and a rotating vane cover that draws air from below the assembly, directs it through ducts, and uses choke points to increase airflow pressure, ensuring uniform cooling across the assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If an impeller is used to pull air through the electronic spinning assembly, then air can be forced through the assembly to provide cooling, but the cooling effectiveness is insufficient and cannot reach all areas such as heat sinks and camera arrays

Engineering Contradiction:
Improvecooling effectivenessVSAvoidcooling coverage
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The housing is divided into multiple segments with individual air inlets and air outlets. Each segment can independently direct airflow to specific areas requiring cooling, such as heat sinks and camera arrays, ensuring comprehensive coverage throughout the electronic spinning assembly

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different segments of the housing are configured with specific inlet and outlet positions to deliver cooling air to different local areas of the assembly. This allows tailored cooling solutions for different components based on their specific thermal requirements and locations

Inventive Principle:
Principle #3Local quality

2Productivity

If air is blown through the electronic spinning assembly, then cooling is provided, but the airflow does not adequately reach all areas that need cooling

Engineering Contradiction:
Improvecooling efficiencyVSAvoiduniformity of cooling
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The housing is divided into multiple segments with individual air inlets and air outlets. Each segment can independently direct airflow to specific areas requiring cooling, ensuring comprehensive coverage throughout the electronic spinning assembly

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system utilizes the rotational movement of the electronic spinning assembly to dynamically distribute airflow. As the assembly rotates, different segments pass through the airflow path, ensuring all areas receive cooling over time while the impeller maintains continuous air circulation

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively cools electronic spinning assemblies by ensuring uniform airflow distribution, preventing overheating and maintaining optimal operating conditions.

Implementation Method 1

air can be drawn up from below the assembly through the static vanes and up a plurality of ducts in the rotating cover to cool the spinning assembly

Methodology Applied
Scientific EffectAirflow:

Implementation Method 2

at least one choke point disposed in the cover, wherein the at least one choke point is configured to increase a pressure of the airflow

Methodology Applied
Scientific EffectPressure increase:

Implementation Method 3

The system effectively cools electronic spinning assemblies by ensuring uniform airflow distribution, preventing overheating and maintaining optimal operating conditions

Methodology Applied
Scientific EffectConvection cooling: Convection

Data Source

PatentEP4386330B1Air cooling system for electronic spinning assembly
Publication Date: 2025.12.31 WAYMO LLC
  • EP4386330B1 patent drawingFigure 1
  • EP4386330B1 patent drawingFigure 2A~2B
  • EP4386330B1 patent drawingFigure 2C~2D

AI summary

Example embodiments relate to an air cooling system for an electronic spinning assembly. An example embodiment includes a plurality of vanes coupled to a static base. A vane cover is rotatably coupled to the static base. The vane cover at least partially encloses the plurality of vanes. Additionally, the vane cover is coupled to an electronic spinning assembly and configured to rotate with the spinning assembly. The vane cover further includes at least one air inlet configured to act as an air intake for an airflow, at least one air duct extending from the vane cover and configured to direct the airflow, and at least one choke point disposed in the cover. The at least one choke point is configured to increase a pressure of the airflow.