Rotating Body Vibration Damping with Balancer and Liquid Damper

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Solution Overview

Problem

Existing vibration damping devices, such as automatic balancers, are ineffective in low-speed ranges and can amplify vibrations, preventing the acceleration of rotating bodies beyond the resonance range.

Innovation Solution

A vibration damping device combining an automatic balancer with a liquid damper that includes a collision member and a relative rotation unit, such as air resistance imparting members or a brake mechanism, to ensure effective vibration damping across high-speed and resonance ranges by converting kinetic energy to heat and maintaining relative rotation with the rotating body.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an automatic balancer is used to damp vibration in the high-speed range, then vibration damping effect is improved, but vibration is amplified in the low-speed range

Engineering Contradiction:
Improvevibration damping effectVSAvoidvibration amplification
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The vibration damping device is divided into two distinct functional components: an automatic balancer for high-speed range vibration damping and a liquid damper for low-speed range vibration damping. This segmentation allows each component to specialize in a specific speed range, preventing the automatic balancer from amplifying low-speed vibrations while maintaining its high-speed effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The liquid damper acts as an intermediary component that handles the low-speed vibration damping function which the automatic balancer cannot perform effectively. The liquid damper mediates the vibration control in the low-speed range, allowing the automatic balancer to operate in its optimal high-speed range without causing harmful amplification effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If the rotating body is accelerated through the resonance range, then high-speed operation is achieved, but vibration may be amplified and diverge

Engineering Contradiction:
Improverotation speedVSAvoidvibration stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The liquid damper is positioned to provide preliminary vibration damping action during the acceleration through the resonance range. By actively damping vibrations in the low-speed and resonance ranges before the rotating body reaches high-speed operation, the system prevents vibration amplification and divergence, ensuring stable acceleration through the critical resonance zone.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If a liquid damper is added to damp vibration in the resonance range, then vibration damping is improved, but device complexity increases

Engineering Contradiction:
Improvevibration damping in resonance rangeVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The liquid damper utilizes hydraulic principles by sealing liquid within a casing and employing a collision member to convert kinetic energy to heat energy through liquid collision. This hydraulic approach provides effective vibration damping in the resonance range with a relatively simple structure, avoiding the need for complex mechanical systems while achieving the desired damping effect.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively dampens vibrations in both high-speed and low-speed ranges, allowing for the acceleration of rotating bodies beyond the resonance range, with enhanced damping effects in the resonance range due to the liquid damper's collision mechanism and relative rotation.

Implementation Method 1

as the liquid collides with the collision member, part of kinetic energy is converted to heat energy, with the result that the vibration of the rotating body is suppressed

Methodology Applied
Scientific EffectKinetic energy conversion to heat energy: Viscous Heating

Implementation Method 2

as the mass body such as the balls moves radially outward on account of the centrifugal force, the center of gravity at a radially outer part is moved toward the center of the rotating body

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 3

the orbital revolution of the rotating body due to whirling of the rotating body does not coincide with the axial rotation of the liquid damper. It is therefore possible to prevent the liquid from immovably adhering to the inner wall surface of the liquid damper due to the centrifugal force

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS11686369B2Vibration damping device and bobbin holder system
Publication Date: 2023.06.27 TMT MACHINERY INC
  • US11686369B2 patent drawing
  • US11686369B2 patent drawing
  • US11686369B2 patent drawing

AI summary

A vibration damping device which is able to damp vibration of a rotating body in a high-speed range and to certainly accelerate the rotating body to the high-speed range is provided.A vibration damping device 1 damping vibration of a rotating body 100 includes an automatic balancer 2 which is configured to cancel out imbalance of the rotating body 100 when the rotating body rotates 100; a liquid damper 4 which is coaxially rotatable with the rotating body 100 and includes a collision member 23 provided in a casing 20 in which liquid 22 is sealed, the liquid colliding with the collision member 23 when the liquid 22 moves in a circumferential direction; and a relative rotation unit 5 which is configured to cause the liquid damper 4 to rotate relative to the rotating body 100.