Rotation Device Brush Separation Mechanism

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Solution Overview

Problem

The existing rotation devices face the issue of brush settling when the rotary body is stopped, as the brush remains in contact with the outer peripheral surface, leading to potential damage and inefficiency in foreign matter removal.

Innovation Solution

A rotation device configuration where the brush is separated from the outer peripheral surface of the rotary body when it is stopped, utilizing a recess on the rotary body and a brake mechanism to ensure the brush does not come into contact until the rotary body starts rotating again.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the brush is in contact with the outer peripheral surface of the rotary body, then foreign matter removal function is maintained, but brush settling occurs when rotation is stopped

Engineering Contradiction:
Improveforeign matter removal functionVSAvoidbrush position stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The brush contact state with the rotary body is made dynamic rather than static. The brush automatically adjusts its contact state based on the rotation status: contacting during rotation for cleaning, and separating when stopped to prevent settling. This dynamic adaptation resolves the contradiction between maintaining cleaning function and preventing brush settling.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A sensor acts as an intermediary between the brush and the rotary body rotation state. The sensor detects rotation status and triggers the brush separation mechanism, mediating the control logic that prevents direct contact when stopped while maintaining contact capability during rotation for effective cleaning.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the brush remains in contact with the outer peripheral surface when stopped, then the structure is simple, but brush settling and potential damage occur

Engineering Contradiction:
Improvebrush mechanism structureVSAvoidbrush integrity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The brush separation action is performed preliminarily before potential damage can occur. When rotation stops, the brush is automatically separated in advance to prevent settling and potential damage, rather than waiting for damage to manifest. This preliminary protective action maintains brush integrity despite added control complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents brush settling and ensures effective removal of foreign matter by maintaining the brush's integrity and operational efficiency, even when the rotary body is stationary.

Implementation Method 1

a brush configured to come into contact with the outer peripheral surface of the rotary body to remove a foreign matter adhering to the outer peripheral surface

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11385574B2Rotation device and image forming apparatus
Publication Date: 2022.07.12 FUJIFILM BUSINESS INOVATION CORP
  • US11385574B2 patent drawing
  • US11385574B2 patent drawing
  • US11385574B2 patent drawing

AI summary

A rotation device includes: a rotary body having a recess in an outer peripheral surface thereof; and a brush configured to come into contact with the outer peripheral surface of the rotary body to remove a foreign matter adhering to the outer peripheral surface, in which the brush is separated from the outer peripheral surface of the rotary body in a state where rotation of the rotary body is stopped.