Rotation Counter With Backup Battery For Steering Angle Monitoring

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Solution Overview

Problem

Existing devices for monitoring the number of rotations in technical applications, such as steering wheels in vehicles, face challenges in providing cost-effective and reliable solutions that meet safety requirements, particularly in maintaining power supply and accurately detecting partial rotations.

Innovation Solution

A device comprising a magnet, an angle sensor, and a rotation counter implemented in separate components, where the rotation counter detects the number of rotations with low power consumption and can operate independently of the angle sensor, using a backup battery for power continuity and detecting partial rotations with high resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the angle sensor and rotation counter are implemented in separate components, then reliability is improved and power consumption is reduced, but device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is divided into separate functional components: an angle sensor for detecting rotation angles and a rotation counter for counting rotations. This segmentation allows each component to be optimized independently, improving reliability while enabling low power consumption operation of the rotation counter alone when the angle sensor is not in use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rotation counter function is extracted as a separate component from the angle sensor. This extraction enables the rotation counter to operate independently with lower power consumption and allows the system to meet safety requirements through functional redundancy without requiring the angle sensor to be continuously active.

Inventive Principle:
Principle #2Taking out (Extraction)

2Use of energy by moving object

If the rotation counter operates independently with low power consumption, then energy efficiency is improved, but measurement precision may be compromised

Engineering Contradiction:
Improvepower consumptionVSAvoiddetection accuracy
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The rotation counter is designed to perform its counting function independently without requiring continuous power from the angle sensor. It can detect and count rotations autonomously, maintaining measurement precision while consuming minimal energy, and can continue operation even when the vehicle battery is disconnected using its own power supply.

Inventive Principle:
Principle #25Self-service

3Reliability

If a backup battery is implemented for power continuity, then reliability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvepower continuityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A backup battery is implemented to provide power continuity for the rotation counter in advance of any power failure. This ensures that the rotation counter can maintain its counting function and store rotation data even when the vehicle battery is disconnected, meeting safety requirements without requiring complex power management systems.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables reliable and cost-effective monitoring of rotations with reduced power consumption, maintaining accuracy in detecting partial rotations and ensuring safety requirements are met, even when the vehicle battery is disconnected.

Implementation Method 1

an angle sensor, wherein the angle sensor is configured to detect a rotation angle of the magnet

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS12033026B2Devices having a turn counter and associated production methods
Publication Date: 2024.07.09 INFINEON TECHNOLOGIES AG
  • US12033026B2 patent drawing
  • US12033026B2 patent drawing
  • US12033026B2 patent drawing

AI summary

A device comprises a magnet and an angle sensor, wherein the angle sensor is configured to detect a rotation angle of the magnet. The device also contains a rotation counter, wherein the rotation counter is configured to record a number of rotations of the magnet. The angle sensor and the rotation counter are implemented in physically separate components.