Rotation Detection Device Eccentric Error Offset

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Solution Overview

Problem

Existing rotation-information detecting devices face challenges in accurately calculating true rotational errors due to eccentric errors in rotary members, particularly when using a single detector, which limits the precision of rotation control in image forming apparatuses.

Innovation Solution

A rotation-information detecting device with two detectors arranged at an angle of π/N along the circumferential direction of a rotary member, where N is an integer of 2 or greater, and a computation unit that calculates true rotational errors by offsetting eccentric errors based on current and past detector outputs shifted by phases of (nπ)/N, effectively removing eccentric components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single detector is used to detect rotation information, then the device complexity is reduced, but the measurement precision of true rotational error deteriorates due to eccentric errors

Engineering Contradiction:
Improvenumber of detectorsVSAvoidtrue rotational error calculation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The rotation detection function is segmented into multiple detectors arranged at specific angular intervals around the rotary member. Each detector captures rotation information from a different angular position, and the computation unit synthesizes these segmented measurements to calculate true rotational error while eliminating eccentric error components through mathematical processing.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If detectors are arranged to achieve accurate error calculation, then measurement precision improves, but the ease of operation deteriorates due to potential interference with apparatus components

Engineering Contradiction:
Improverotational error detection accuracyVSAvoiddetector placement flexibility
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The detector arrangement adopts different angular spacing configurations based on local operational requirements. The computation unit processes detection information with the understanding that detectors may be positioned at non-uniform intervals, allowing flexible placement that avoids interference with image forming components while maintaining accurate eccentric error compensation through appropriate mathematical processing.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9983515B2Rotation-information detecting device, rotation control device, and image forming apparatus
Publication Date: 2018.05.29 FUJIFILM BUSINESS INNOVATION CORP
  • US9983515B2 patent drawing
  • US9983515B2 patent drawing
  • US9983515B2 patent drawing

AI summary

A rotation-information detecting device including: a rotatable rotary member having plural detection target portions arranged at predetermined intervals over an entire circumference of the rotary member; two detectors that are fixedly arranged at two positions of the rotary member in a rotating direction, and can detect the detection target portions; and a computation unit that computes rotation information of the rotary member based on detection information, wherein the two detectors are arranged along the circumferential direction of the rotary member at an interval of an angle of π/N, and wherein the computation unit includes an offset calculating section that offsets an eccentric error of the rotary member based on outputs of the two detectors at a current time point and n outputs at time points back from the current time point by phases of (nπ)/N, to calculate a true rotational error.