Rotational LED Lamp Body for Bathtub Housing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing LED underwater lamps for bathtubs are cumbersome to replace due to the need to remove the entire housing for maintenance, and the waterproofing process is inefficient.

Innovation Solution

The LED underwater lamp features a housing with a rotational fastening structure that allows the LED lamp body to be easily rotated in and out for replacement, utilizing internal and external sealing rings for enhanced waterproofing, and a detachable power line connection for simplified maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the LED lamp body is directly mounted into a hole in the bathtub wall through a retaining nut, then the mounting structure is simple, but the replacement process becomes troublesome and time-consuming requiring the whole outer housing to be opened

Engineering Contradiction:
Improvemounting structure complexityVSAvoidreplacement convenience
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The product is divided into two independent parts: a fixed housing that remains mounted on the bathtub wall, and a replaceable LED lamp body. This segmentation allows the housing to stay in place while only the lamp body needs to be replaced, eliminating the need to open the entire outer housing during maintenance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The LED lamp body is extracted as a separate removable component from the housing. The housing contains mounting features (threaded holes, sealing structures) that remain fixed, while the lamp body can be independently removed and replaced through the opening in the housing without affecting the housing itself.

Inventive Principle:
Principle #2Taking out (Extraction)

2Device complexity

If the LED lamp body is directly mounted into a hole in the bathtub wall through a retaining nut, then the mounting structure is simple, but water-proof treatment needs to be carried out after replacement which reduces efficiency

Engineering Contradiction:
Improvemounting structure complexityVSAvoidreplacement efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The waterproof sealing structures (sealing rings, sealed cavities) are pre-integrated into the housing and lamp body design during manufacturing. The housing includes pre-installed sealing rings at the opening, and the lamp body has sealed cavities that maintain waterproofing without requiring additional waterproofing operations after replacement.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If the LED lamp body is directly mounted into a hole in the bathtub wall through a retaining nut, then the mounting structure is simple, but the retaining nut has to be screwed off from an inner side of the bathtub which is troublesome

Engineering Contradiction:
Improvemounting structure complexityVSAvoidmaintenance accessibility
Core Design Contradiction:
Device complexityVSEase of repair

Solution Approach 1:

The housing acts as an intermediary component between the bathtub wall and the LED lamp body. The housing contains threaded holes and mounting features that secure the lamp body, eliminating the need to access the inner side of the bathtub for mounting or maintenance operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8596835B2LED underwater lamp
Publication Date: 2013.12.03 GUANGZHOU RISING DRAGON ELECTRONICS & PLASTICS TECH
  • US8596835B2 patent drawing
  • US8596835B2 patent drawing
  • US8596835B2 patent drawing

AI summary

An LED underwater lamp comprises a housing (1) and an LED lamp body (2), wherein the housing (1) is fixed in a mounting hole of a mounting plate (20), an opening is provided at one end of the housing (1), the LED lamp body (2) is inserted through the opening and fastened within the housing (1), an inner water-proof sealing ring (3) is disposed between the LED lamp body (2) and the opening of the housing (1), an LED bulb (4) is disposed within the LED lamp body (1) situated at the opening of the housing (1), and a power line (5) extending to outside through the housing (1) is detachably connected to the other end of the LED lamp body (2).