Rotational Sensing with Dynamic Sampling and Hall Effect

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Solution Overview

Problem

Existing rotational sensor solutions for applications like computer mice and automotive systems face challenges with high current consumption, construction complexity, and limited resolution, especially at high speeds, and require accurate positioning of components, which are costly and cumbersome for continuous scrolling.

Innovation Solution

A dual magnetic field sensor system using two Hall plates spaced apart, allowing for reduced current consumption and simplified construction by measuring absolute magnet orientation, with adjustable sampling rates based on movement detection, and integration with capacitive touch sensing for efficient power management and enhanced scrolling capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high-speed rotation detection is implemented with multiple holes and high sampling rate, then measurement precision is improved, but use of energy increases and device complexity increases

Engineering Contradiction:
Improverotation detection resolutionVSAvoidcurrent consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic sampling rate adjustment based on wheel rotation speed. When the wheel rotates slowly or is stationary, the sampling rate is reduced or suspended to minimize current consumption. When the wheel rotates quickly, the sampling rate increases automatically to maintain accurate rotation detection. This dynamic adaptation resolves the contradiction between measurement precision and energy consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the sampling parameter (sampling rate) based on operating conditions. The controller monitors wheel rotation characteristics and adjusts the sampling frequency accordingly, transforming a static high-power design into a dynamic low-power design that maintains precision when needed and conserves energy when not needed.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If high-speed rotation detection is implemented with multiple holes and high sampling rate, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improverotation detection resolutionVSAvoidsensing system construction
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential information needed for rotation detection by using a single magnet and single Hall sensor instead of multiple sensors or complex optical systems. The system achieves accurate rotation detection by monitoring the passage of magnet poles through the single sensor, eliminating unnecessary components and simplifying the overall device structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces complex mechanical or optical sensing systems with a simple magnetic field sensing approach. Instead of using multiple optical sensors or complex mechanical encoders, the system uses a single Hall sensor to detect magnetic field changes from rotating magnets, significantly reducing device complexity while maintaining measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If light weight wheel is used, then ease of operation is improved, but reliability worsens due to rapid stopping from friction

Engineering Contradiction:
Improvewheel responsivenessVSAvoidcontinuous scrolling capability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent creates a virtual copy of the wheel's rotational state in software. When the physical wheel is rotated, the system detects the rotation and generates corresponding virtual wheel movements that can continue independently. This allows the virtual wheel to keep spinning and scrolling even after the physical wheel has stopped, providing continuous scrolling capability without requiring the physical wheel to maintain rotation.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the mechanical requirement for continuous physical wheel rotation with an electronic/software-based virtual wheel system. The controller generates scrolling commands based on detected wheel rotation and maintains the scrolling state independently of the physical wheel's motion, eliminating the need for high-inertia mechanical wheels while preserving continuous scrolling functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Measurement precision

If accurate positioning of sensing components is implemented, then measurement precision is improved, but manufacturing precision requirements increase and cost increases

Engineering Contradiction:
Improvesensor output accuracyVSAvoidcomponent positioning tolerance
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The system performs self-calibration by detecting the magnetic field pattern from rotating magnets and automatically determining the precise positions of sensor components. The controller analyzes the timing and characteristics of Hall sensor signals to identify magnet pole positions and adjusts measurements accordingly, eliminating the need for pre-calibrated or precisely positioned components during manufacturing.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses feedback from the Hall sensor signals to continuously monitor and compensate for component positioning variations. By analyzing the magnetic field detection patterns, the controller can identify and correct for manufacturing tolerances in sensor and magnet positioning, maintaining measurement precision without requiring tight manufacturing specifications.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces power consumption and simplifies construction while maintaining high accuracy and resolution, enabling continuous scrolling without physical wheel spinning, and allows for faster and more efficient data reporting, supporting high-speed applications with lower weight and cost.

Implementation Method 1

Hall sensors may be employed to monitor a magnetic field passing the sensor

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS10275055B2Rotational sensing
Publication Date: 2019.04.30 AZOTEQ HLDG LTD
  • US10275055B2 patent drawing
  • US10275055B2 patent drawing
  • US10275055B2 patent drawing

AI summary

Improved means and methods to sense rotation using magnetic field sensors, inductance sensing and capacitive sensing employ a user interface comprising a knob and an integrated circuit containing a magnetic field sensor and inductance measuring circuitry. A permanent magnet and a metal member are attached to the knob, allowing detection of rotation of the knob and when the knob is depressed. A first press is interpreted as an activation command, a subsequent rotation is detected, indicated and stored, a second press is interpreted as a deactivation command and a third press is interpreted as a command to reactivate and automatically select a specific rotational position.