Rotor Alignment Tab for AAM Deceleration

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Solution Overview

Problem

Advanced Air Mobility rotor systems face challenges in efficiently stopping and aligning rotor assemblies, particularly due to the complexity and weight of rotor brakes, and the need for mechanical or electronic indexing schemes that increase expense and weight.

Innovation Solution

A passive rotor alignment tab system utilizing centripetal force and aerodynamic loading to actuate a drag or weathervaning force, which aligns the rotor assembly streamwise and retains alignment using a combination of springs and airload, facilitating deceleration and stopping of the rotor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If rotor brakes are used to stop the rotor assembly, then the rotor can be effectively decelerated, but the system becomes heavier and occupies more space around the rotor mast

Engineering Contradiction:
Improverotor deceleration capabilityVSAvoidbrake system weight
Core Design Contradiction:
SpeedVSWeight of moving object

Solution Approach 1:

The patent extracts the braking function from a traditional brake system and implements it through aerodynamic drag generated by the rotor blades themselves. The feathering mechanism allows blades to rotate about their longitudinal axis, presenting a higher drag surface area to the air flow, thereby providing deceleration without mechanical brakes.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical brake system with an aerodynamic braking mechanism. Instead of using friction-based mechanical brakes, the system uses air resistance generated by feathering the rotor blades to achieve deceleration, substituting mechanical force with aerodynamic force.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If mechanical or electronic indexing schemes are used to maintain rotor alignment, then the rotor can be kept in streamwise alignment, but the system complexity and expense increase

Engineering Contradiction:
Improverotor alignment stabilityVSAvoidindexing system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent implements a self-aligning mechanism where the rotor assembly automatically returns to streamwise alignment through aerodynamic forces. When the rotor is stopped or rotating at low speed, the feathering mechanism and blade geometry create aerodynamic moments that naturally guide the rotor back to its proper alignment without requiring external indexing systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces mechanical or electronic indexing systems with aerodynamic alignment mechanisms. The rotor alignment is maintained through air flow forces acting on the feathered blades and associated aerodynamic surfaces, substituting complex mechanical/electronic indexing with simpler aerodynamic self-correction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If rotor brakes and indexing systems are installed, then rotor control is improved, but the available space around the rotor mast is reduced

Engineering Contradiction:
Improve rotor control reliabilityVSAvoidspace around rotor mast
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent merges the braking function and alignment maintenance function into the existing rotor blade structure and aerodynamic system. The feathering mechanism, which is part of the blade assembly, provides both deceleration through drag and alignment through aerodynamic moments, eliminating the need for separate brake and indexing systems that would occupy space around the rotor mast.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements multi-functionality in the rotor blade system, where the feathering mechanism serves multiple purposes: it provides aerodynamic braking for deceleration, maintains streamwise alignment through aerodynamic moments, and can potentially control rotor direction. This universal approach eliminates the need for separate dedicated systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient deceleration and streamwise alignment of rotor assemblies, reducing the need for heavy brakes and complex indexing systems, thereby improving weight and cost efficiency while maintaining alignment.

Implementation Method 1

A passive alignment tab mechanism utilizing centripetal force and aerodynamic loading is disclosed

Methodology Applied
Scientific EffectCentripetal force: Centrifugal Force

Implementation Method 2

A passive alignment tab mechanism utilizing centripetal force and aerodynamic loading is disclosed

Methodology Applied
Scientific EffectAerodynamic loading: Drag

Implementation Method 3

actuate a drag or weathervaning force, which aligns the rotor assembly streamwise

Methodology Applied
Scientific EffectWeathervaning force: Drag

Implementation Method 4

retains alignment using a combination of springs and airload

Methodology Applied
Scientific EffectSpring force: Spring

Implementation Method 5

retains alignment using a combination of springs and airload

Methodology Applied
Scientific EffectAirload: Drag

Data Source

PatentUS12084173B2Rotor alignment tab
Publication Date: 2024.09.10 TEXTRON INNOVATIONS INC
  • US12084173B2 patent drawing
  • US12084173B2 patent drawing
  • US12084173B2 patent drawing

AI summary

One embodiment is a rotor assembly for an aircraft, the rotor assembly comprising a plurality of rotor blades, wherein at least one of the rotor blades comprises a rotor alignment drag assembly comprising a drag structure on a surface of the at least one of the rotor blades, wherein the drag structure is moveable between a first position in which the drag structure is stowed within the at least one of the rotor blades, and a second position in which the drag structure is extended from the surface of the at least one of the rotor blades; and an actuation mechanism for moving the drag structure from the first position to the second position when a speed of the rotor assembly falls below a first threshold speed.