Turbomachine Rotor Blade Cooling Channel Segmentation
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Solution Overview
Problem
Existing moving blades in turbomachines, particularly in turbines, require enhanced cooling while maintaining high strength, as current designs with integrated cooling channels do not adequately address the need for improved thermal management without compromising structural integrity.
Innovation Solution
The moving blade features a cooling channel with a first and second inlet channel section that merge into a combination channel section, positioned radially outside or above the blade root and inside the inner shroud, with a material web extending between them, allowing for effective cooling while maintaining high strength through optimized axial thickness and curvature configurations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If a cooling channel is integrated into the rotor blade, then the cooling effectiveness is improved, but the structural strength is reduced
Solution Approach 1:
The cooling channel inlet is segmented into multiple inlet channel sections (first, second, and third inlet channel sections) that are distributed along the axial direction. This segmentation allows the cooling medium to enter at multiple locations, improving cooling effectiveness while distributing the structural weakening effect across multiple smaller openings rather than one large opening.
Solution Approach 2:
The material web thickness is varied locally to optimize both cooling and strength. The material web has different thicknesses in different regions: a first thickness between the first and second inlet channel sections, and a second thickness between the second and third inlet channel sections. This local variation allows the structure to be stronger where needed while maintaining adequate cooling channels where required.
2Temperature
If the cooling channel inlet is positioned radially inward in the blade root, then the cooling medium can be supplied effectively, but the blade root strength is compromised
Solution Approach 1:
The cooling channel inlet structure extends into the axial dimension by arranging inlet channel sections at different axial positions. Instead of a single radial inlet, the design uses multiple inlet channel sections distributed along the axial direction, with material webs connecting them. This transforms a two-dimensional radial inlet problem into a three-dimensional structure that maintains radial cooling supply while gaining axial strength distribution.
Solution Approach 2:
The blade root structure incorporates a composite arrangement of cooling channels and material webs, creating a composite structure that combines the cooling function with structural reinforcement. The material webs act as structural elements that compensate for the strength loss from the cooling channels, creating a composite system that achieves both cooling and strength requirements.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design effectively cools the moving blade while ensuring high strength, particularly in the blade root area, by utilizing a material web that stiffens the rotor blade and directs the cooling medium flow efficiently, enhancing the blade's structural integrity and thermal management.
Implementation Method 1
The cooling channel extends over both the blade root and the blade... This cooling channel inlet is formed by a first inlet channel section and a second inlet channel section arranged downstream of the first inlet channel section in the axial direction of the blade root
Data Source
Figure 1~3
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Figure 6~7
AI summary
A rotor blade (10) of a turbomachine, comprising a blade (11) which has a flow inlet edge (13), a flow outlet edge (14) and flow guide surfaces (15, 16) for a process medium, comprising a blade root (12) for attaching the rotor blade to a hub body, wherein the blade root (12) is designed in a fir tree shape with at least two radially spaced projections (17), comprising an inner shroud (18) which is arranged radially between the blade (11) and the blade root (12), comprising a cooling channel (20) integrated into the blade (11) and the blade root (12) for a cooling medium, wherein an inlet of the cooling channel (20) is formed radially inside the blade root (12).The inlet of the cooling channel (20) is formed from a first inlet channel section (22) and a second inlet channel section (23) arranged downstream of the first inlet channel section (22) in the axial direction of the blade root (12), between which a material web (24) extends. The first inlet channel section (22) and the second inlet channel section (24) merge into a junction channel section (25), which, viewed radially, is located radially outside the uppermost projection (17) of the blade root (12) and radially inside the inner shroud (18). Fig. 1.