Wind Turbine Rotor Blade Icing Prevention via Fin Deflection

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Solution Overview

Problem

Wind turbine rotor blades are prone to icing due to exposure to various weather conditions, and existing heating systems either provide external heating or warmed air internally, but these methods may not be efficient in distributing heat uniformly across the blade.

Innovation Solution

The design incorporates fins along the longitudinal direction of the rotor blade with deflection units at the ends and tip regions, guiding warmed air along the fins and deflecting it back towards the root, using round or elliptical deflection plates and drop-shaped portions to manage airflow and pressure gradients, ensuring uniform flow configuration and efficient heat distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If warmed air is provided within the rotor blade, then heating of the rotor blade is achieved, but uniform heat distribution across the blade is not sufficient

Engineering Contradiction:
Improveheating efficiencyVSAvoiduniformity of heat distribution
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

The rotor blade internal cavity is divided into multiple segments by fins extending from the root toward the tip. These fins create separate flow channels that distribute warmed air uniformly across different sections of the blade, ensuring even heat distribution without cold spots.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Deflection units are strategically positioned at specific locations (fin ends and tip region) to locally redirect airflow. This creates zones with optimized flow characteristics, ensuring that each region of the blade receives appropriate heating while maintaining overall uniformity.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If deflection units are added to guide airflow, then uniform heat distribution is improved, but device complexity increases

Engineering Contradiction:
Improveuniformity of heat distributionVSAvoidnumber of deflection components
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The fins serve multiple functions: they act as both thermal conduction paths and flow distribution structures. The same fin structure that divides the cavity also works in conjunction with deflection units to guide airflow, reducing the need for separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Instead of using complex active control mechanisms to manage airflow, the patent uses passive geometric features (fin shapes, cavity contours, and simple deflection plates) that automatically redirect flow through their inherent structure, simplifying the overall system.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the heating of the rotor blade by uniformly directing warmed air along the blade, preventing icing and improving airflow management, thus ensuring efficient heat distribution and reduced pressure gradients.

Implementation Method 1

The at least one deflection unit is adapted to deflect an air flow which is propagated along the at least one fin

Methodology Applied
Scientific EffectAirflow deflection:

Implementation Method 2

fin drop-shaped portions can be provided whereby an additional volume can be introduced to avoid steep pressure gradients in the flow direction

Methodology Applied
Scientific EffectPressure gradient reduction: Pressure Gradient

Implementation Method 3

A rotor blade heating system can be used to prevent that

Methodology Applied
Scientific EffectThermal heating: Heating

Data Source

PatentUS10655608B2Wind turbine rotor blade
Publication Date: 2020.05.19 WOBBEN PROPERTIES GMBH
  • US10655608B2 patent drawing
  • US10655608B2 patent drawing
  • US10655608B2 patent drawing

AI summary

There is provided a wind turbine rotor blade comprising a rotor blade root region, a rotor blade tip region, a pressure side, a suction side, at least one fin which extends along a longitudinal direction of the rotor blade and at least one deflection unit between an end of the at least one fin and the rotor blade tip region. The at least one deflection unit is adapted to deflect an air flow which is propagated along the at least one fin. In addition there is provided at least one fin drop-shaped portion arranged in the region of the at least one fin to reduce turbulence in the air upon deflection.