Wind Turbine Rotor Blade Ice Detection via Drive Excitation

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Solution Overview

Problem

Existing methods for detecting ice build-up or damage on wind energy installations are costly due to the need for high-resolution sensors, especially when the installation is stationary or operating at low wind speeds, making it difficult to implement effective and affordable monitoring solutions.

Innovation Solution

A method that uses cost-effective inertial sensors, such as MEMS sensors, to record oscillations excited by the installation's existing drive systems, allowing for the detection of state changes like ice build-up or damage by analyzing natural frequencies, which can be excited and measured using a two-axis acceleration sensor, even when the installation is stationary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high-resolution sensors are used to detect ice build-up or damage on rotor blades, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvedetection precisionVSAvoidsensor complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies mechanical vibration by exciting the rotor blade with oscillations from the pitch drive and recording these vibrations with sensors. By analyzing the natural frequencies and oscillation patterns of the blade, the system can detect ice build-up or damage without requiring high-resolution sensors. The vibration-based approach transforms the detection problem into a frequency analysis problem that can be solved with simpler, more cost-effective sensor technology.

Inventive Principle:
Principle #18Mechanical vibration

2Use of energy by moving object

If the installation is operated at low wind speeds or stationary, then energy consumption is reduced, but detection capability deteriorates due to insufficient natural oscillation excitation

Engineering Contradiction:
Improveenergy consumptionVSAvoiddetection capability
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The patent employs periodic action by utilizing the regular, cyclic oscillations generated by the pitch drive during normal operation. These periodic movements naturally excite the rotor blade at its resonant frequencies, providing consistent vibration patterns that can be recorded and analyzed. This approach ensures detection capability is maintained during low-wind or stationary conditions without requiring additional energy input or external excitation sources.

Inventive Principle:
Principle #19Periodic action

3Device complexity

If existing drive systems are used to excite oscillations for detection, then device complexity is reduced, but oscillation excitation becomes dependent on operational conditions

Engineering Contradiction:
Improvesystem complexityVSAvoiddetection reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies universality by making the pitch drive serve a dual function: its primary function of adjusting blade pitch for optimal wind energy capture, and a secondary function of exciting oscillations for ice build-up and damage detection. By leveraging the existing multi-functional capability of the pitch drive, the system achieves reliable detection without adding separate excitation mechanisms, thereby maintaining detection reliability while minimizing additional device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables cost-effective detection of ice build-up or damage using existing sensors and drive systems, reducing the need for expensive equipment and allowing for proactive countermeasures before operation, thereby enhancing safety and reducing maintenance costs.

Implementation Method 1

A sensor which is fitted to the first component and is set up to record at least an acceleration and/or at least a rate of rotation records the oscillation

Methodology Applied
Scientific EffectInertial sensing: Accelerometer

Data Source

PatentUS10018184B2Method for detecting a state change of an installation
Publication Date: 2018.07.10 WEIDMULLER MONITORING SYST GMBH
  • US10018184B2 patent drawing
  • US10018184B2 patent drawing

AI summary

A method for detecting a state of change of an installation includes rotating at least one first component around a rotatable connection using a drive such that at least part of the at least one first component carries out an oscillation. The at least one first component is mechanically connected to a second component via the rotatable connection. The method further includes recording the oscillation using a third component. The method includes investigating the recorded oscillation for changes based on a reference value. The method further includes detecting the state of change of the installation in reference to the changes to based on the reference value.