Wind Turbine Rotor Blade Lightning Shielding and Icing Protection

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Solution Overview

Problem

Wind turbine rotor blades are prone to icing and lightning strikes, which can reduce energy production, cause mechanical stress, and potentially damage the electric heating arrangements.

Innovation Solution

A system comprising a rotor blade with a shielding arrangement electrically connected to a lightning arrangement, an electric heating arrangement connected to a power source for mitigating icing, and an electrical insulation arrangement between the shielding and heating arrangements, allowing for controlled application of electric test- and/or maintenance-energy to ensure functional protection against lightning and icing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If an electric heating arrangement is applied to the rotor blade surface, then icing protection is improved, but vulnerability to lightning strike damage increases

Engineering Contradiction:
Improveicing protectionVSAvoidlightning strike resistance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

A shielding arrangement is introduced as an intermediary component between the lightning strike environment and the electric heating arrangement. The shielding arrangement includes a conductive layer integrated into the rotor blade structure that intercepts and redirects lightning currents, protecting the heating arrangement from direct strike damage while maintaining icing protection functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The shielding arrangement is pre-installed and configured before lightning strikes occur, creating a protective barrier in advance. The conductive shielding layer is integrated into the rotor blade structure during manufacturing, ensuring that protection is already in place before any lightning event, rather than attempting to respond after damage occurs.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If a shielding arrangement is added to protect against lightning, then lightning resistance is improved, but device complexity increases

Engineering Contradiction:
Improvelightning strike resistanceVSAvoidsystem structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The shielding arrangement is merged with the existing rotor blade structure rather than being added as a separate external system. The conductive shielding layer is integrated into the blade's composite structure during manufacturing, combining the protective function with the structural design to minimize additional complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The shielding arrangement serves multiple functions: it provides lightning strike protection, maintains electrical insulation between different blade components, and works in conjunction with the heating arrangement for icing protection. This multi-functionality reduces the need for separate dedicated systems for each protective function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If electrical insulation arrangement is implemented between shielding and heating arrangements, then protection effectiveness is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveprotection effectivenessVSAvoidinsulation quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The rotor blade utilizes composite material construction with integrated conductive and insulating layers. The insulation arrangement between the shielding and heating arrangements is incorporated as part of the composite structure, using material properties and layering techniques that provide reliable electrical isolation while accommodating normal manufacturing tolerances.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively protects the electric heating arrangement from lightning-induced overvoltages and ensures the insulation functionality between the shielding and heating arrangements, thereby preventing damage and maintaining operational efficiency.

Implementation Method 1

an electric heating arrangement (150) connected to a power source (180) for mitigating icing of the rotor blade (100)

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a shielding arrangement (140) electrically connected to a lightning arrangement (160)

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12215673B2System comprising a structure being prone to lightning strikes and icing, a method for operating the system and a wind turbine comprising the system
Publication Date: 2025.02.04 GENERAL ELECTRIC RENOVABLES ESPANA SL
  • US12215673B2 patent drawing
  • US12215673B2 patent drawing
  • US12215673B2 patent drawing

AI summary

The present disclosure is directed to a system comprising a structure being prone to lightning strikes and icing, wherein the structure comprises a shielding arrangement electrically connected to a lightning arrangement, an electric heating arrangement connected to a power source for mitigating icing of the structure, and an electrical insulation arrangement being effectively provided between the shielding arrangement and the electric heating arrangement. A power source is configured for applying a predetermined amount of electric test- and/or maintenance-energy such that the electric test- and/or maintenance-energy is effectively present between the shielding arrangement and the electric heating arrangement. A determination device is electrically connected to the shielding arrangement and to the electric heating arrangement in a way that the shield-heating-voltage and/or the shield-heating-current being present between the shielding arrangement and the electric heating arrangement can be determined.